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Dynamic Property Testing
These tests are utilized to understand a coating or coverings response to pressure, heat and wear.
Benefits:
The tests include: Static Release Dynamic Abrasion Testing Pilot Testing Hysteresis (Heat Buildup) Testing
Best Used For:
Wide range of problem solving applications and analysis.
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Electric Arc
This process uses materials in wire form, but the heat source is the arcing of two electrically conductive wires. Material is melted and propelled on the part at a greater velocity than metallizing.
Benefits:
Higher temperatures allow for an increased source of base materials, faster rates of deposition, and improved bond and coating density.
Best Used For:
Utilized to apply metal based coatings.
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Electric Arc Furnace
We engineer and apply coating solutions that significantly increase the life of water-cooled electric arc furnace duct work.
Benefits:
Solutions are applicable on-site
Best Used For:
A wide variety of industries.
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Electrically Conductive
Our electrically conductive coatings can be applied to: anti-static idler rollers, anti-static tanks, bins, chutes, silo coatings, and web grounding rollers for charged webs.
Benefits:
Electrical conductivity.
Best Used For:
These coatings are also used in medical and electronic applications.
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Electrically Insulated
Our electrically insulated coatings can be applied to: bins, chutes, corona treater rollers, silo coatings, web insulated tanks, and support rollers for electrically charged processes.
Benefits:
Electrical insulation.
Best Used For:
They are also used in medical and electronic coating applications.
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Electrostatic
Through our electrostatic systems we are able to apply: fluorocarbons, fluoropolymers, silicones, epoxies, and Teflon® industrial coatings.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Flattening Rollers
Flattening or Leveler rollers require high strength and durability as they are used in the level or “flattening” of steel or other hard metal or cement/asphalt surfaces.
Benefits:
Longer service life.
Best Used For:
Flattening Rollers
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FT-IR Spectrophotometric Analysis
FT-IR spectrophotometric analysis is one of the services we offer as part of our analytical property testing.
Benefits:
This is used to understand material composition and peformance characteristics so that the optimal material and finish recommendation can be provided for a given application.
Best Used For:
Wide range of problem solving applications and analysis.
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Furnace Rollers
Furnace rollers are used to support webs and coils as they travel through ovens.
Benefits:
Products able to operate in temperatures over 600 F.
Best Used For:
Furnace Rollers
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Grind Lathe Audit
We offer a grind lathe audit to investigate current equipment performance/capabilities. Three phase audit, performed on site, improves processes and can obtain increased production and better quality.
Benefits:
Finishing time can be reduced by up to 50 percent!
Best Used For:
Any lathe used in re-grinding rollers.
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Hardness Testing
Harness testing is one of the services we offer as part of our physical property testing.
Benefits:
This type of testing helps us better understand current state and correlate the data to recommendations on better performing materials for the application.
Best Used For:
Wide range of problem solving applications and analysis.
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Heat Treating
Heat treating is a group of industrial and metalworking processes used to alter the physical, and sometimes chemical, properties of a material.
Benefits:
Alter physical properaties of a base metal.
Best Used For:
Often times products are specified with a heat treating requirement and the company provides this service per the specification required.
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HVOF
In this process metal particles actually travel faster than the speed of sound, generating the best bond strengths, density and hardness of all our processes.
Benefits:
HVOF does not reach temperatures that are attainable with plasma processes so materials such as ceramicsare not processed with this technique.
Best Used For:
Utilized to apply metal based coatings.
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ID Grinding
We perform Internal Diameter Grinding on complex parts.
Benefits:
Smooth internal diameter surface finish.
Best Used For:
A wide variety of applications.
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Knurled and Ground finishes
Available in a variety of aluminum and steel, our knurled and ground finishes are available for the manufacturing and repair of custom converting rollers.
Benefits:
Custom finish solutions.
Best Used For:
A wide variety of applications.
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Laser Cladding
Laser cladding is an additive manufacturing process that utilizes a laser to metallurgically bond performance coatings to a product’s base material.
Benefits:
The process uses the laser to create a melt pool of the base material. The coating material is introduced into this melt pool in either powder or wire form.
Best Used For:
A wide range of cladding applications; including small footprint applications.
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Liquid Dispersion
Liquid dispersion is a polymer coating process technique used in a wide variety of applications.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Low Friction
Reduce the cleanup and buildup of such materials as starches, paints, adhesives, latex, rubber, food, paper, ice, sugar, resins, tapes, inks.Â
Benefits:
Extremely wear resistant and long lasting.
Best Used For:
Hard base onto your part and then impregnate one of our Low COF release agents into that coating.
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Machine Frame
We deisgn, engineer and apply coatings to machine frames for wear and corrosion resistance to extend their life spans.
Benefits:
Service is provided on-site.
Best Used For:
A wide range of industries and applications
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Machined Crowns
Roller crowning is intended to ensure proper web alignment and helps minimize the effects of deflection. Materials include several types of aluminum and steel.
Benefits:
Minimize the effects of deflection.
Best Used For:
A wide variety of applications.
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Mag. Particle Test
Magnetic particle Inspection (MPI) is a non-destructive testing (NDT) test for detecting surface and subsurface discontinuities in materials such as iron, nickel, cobalt, and some of their alloys.
Benefits:
Ensures product quality and uniformity.
Best Used For:
Often used as a quality verification process.
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Magna Flux Test
A magna flux test is a non-destructive testing (NDT) process for detecting surface, and subsurface, discontinuities in materials such as: iron, nickel, cobalt, and some of their alloys.
Benefits:
This process puts a magnetic field into the piece and the piece can be magnetized by direct or indirect magnetization.
Best Used For:
Often used as a quality verification process.
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Media Immersion Testing
Application media immersion testing is one of the services we offer as part of our Chemical Resistance Property Testing.
Benefits:
Chemical Resistance Property Testing.
Best Used For:
Wide range of problem solving applications and analysis.
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MIG Welding
Gas metal arc welding (GMAW), sometimes referred (MIG) welding or metal active gas (MAG) welding, is a welding process which heats the workpiece metal(s), causing them to melt and join.
Benefits:
A welding process in which an electric arc forms between a consumable wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to melt and join.
Best Used For:
A wide variety of welding applications.
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Mills
We manufacture wear-resistant, non-stick corrosion-resistant coatings to improve the efficiency and down time of mills.
Benefits:
Improve the efficiency and down time of mills.
Best Used For:
A wide range of industries and applications
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Mirror Finishing
Chrome plating is used where a “mirror” finish is needed.
Benefits:
Mirror finishing is a very smooth surface and can either decrease or increase web/roller friction.
Best Used For:
A wide variety of applications.
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Nip Impressions
A nip impression is a measure of the uniformity of the pressure in a web processing nip. The pressure profile is sometimes referred to as a footprint.
Benefits:
This is useful in understanding how a machine is running or can run better. The company can provide a service in measuring the nip impression.
Best Used For:
Wide range of problem solving applications and analysis in the nip roll position of a web processing machine.
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Nip Rollers
Our nip rollers are available in alloy steel, carbon steel, and stainless steel. Nip rollers are also known as pinch rollers and by various other names.
Benefits:
Proper selection affects product quality and line speeds.
Best Used For:
They are used to press two or more sheets together to form a laminated product.
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Non & Conductive Coatings
Conductive and non-conductive coatings are used promote or limit the flow of heat or electrical current into or away from the object that is coated.
Benefits:
Wide variety of metal, metal alloy, carbide matrix, ceramic, and polymer coatings available with these properties as well as combination coatings composed of thermal spray and polymer coatings.
Best Used For:
Conductive and non-conductive surface properties.
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Non Destructive Testing
Non destructive testing is analysis techniques used to evaluate the material of a roller or part without damaging it.
Benefits:
There is a wide variety of non-destructive tests utilized.
Best Used For:
Wide range of problem solving applications and analysis.
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