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Dancer Rollers
Dancer rollers are lightweight dead or live shaft idlers that sense changes in web tension. The lighter the weight, the more sensitive the rollers will be.
Benefits:
Assists in tention control on a web processing machine improving web tracking and increasing machine speeds.
Best Used For:
Controlling tension on a web.
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Die Plates
Die plates are used in manufacturing plastic molds.
Benefits:
Durable non-stick coatings for various plastics removing the need to mold non-stick applications.
Best Used For:
A wide variety of industries.
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Drive Rollers
Drive rollers drive opposing nip rollers, allowing substrates to move through the web’s path.
Benefits:
Available in alloy steel, carbon steel, and stainless steel.
Best Used For:
Drive Rollers
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Ductwork
Ductwork is used to remove corrosive gases and heat from processing.
Benefits:
Engineer specialized composite coatings to combat high temperature corrosion and wear.
Best Used For:
A wide variety of industries.
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Dynamic Abrasion Testing
Dynamic abrasion testing is one of the services we offer as part of our dynamic property testing.
Benefits:
This test is used in the pursuit of designing longer-lasting coverings and coatings.
Best Used For:
This test is used to determine resistance to wear of a particular coating or covering.
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Dynamic Property Testing
These tests are utilized to understand a coating or coverings response to pressure, heat and wear.
Benefits:
The tests include: Static Release Dynamic Abrasion Testing Pilot Testing Hysteresis (Heat Buildup) Testing
Best Used For:
Wide range of problem solving applications and analysis.
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Electric Arc
This process uses materials in wire form, but the heat source is the arcing of two electrically conductive wires. Material is melted and propelled on the part at a greater velocity than metallizing.
Benefits:
Higher temperatures allow for an increased source of base materials, faster rates of deposition, and improved bond and coating density.
Best Used For:
Utilized to apply metal based coatings.
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Electric Arc Furnace
We engineer and apply coating solutions that significantly increase the life of water-cooled electric arc furnace duct work.
Benefits:
Solutions are applicable on-site
Best Used For:
A wide variety of industries.
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Electrically Conductive
Our electrically conductive coatings can be applied to: anti-static idler rollers, anti-static tanks, bins, chutes, silo coatings, and web grounding rollers for charged webs.
Benefits:
Electrical conductivity.
Best Used For:
These coatings are also used in medical and electronic applications.
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Electrically Insulated
Our electrically insulated coatings can be applied to: bins, chutes, corona treater rollers, silo coatings, web insulated tanks, and support rollers for electrically charged processes.
Benefits:
Electrical insulation.
Best Used For:
They are also used in medical and electronic coating applications.
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Electrostatic
Through our electrostatic systems we are able to apply: fluorocarbons, fluoropolymers, silicones, epoxies, and Teflon® industrial coatings.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Extrusion Equipment
Extrusion equipment is coated with abrasion-resistant and high-release coatings to address issues faced in the various industries this equipment is used in.
Benefits:
Abrasion-resistant and high-release coatings
Best Used For:
A wide variety of industries.
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Foam Rollers
Foam rollers are manufactured from cellular material and used in a wide variety of applications and industries.
Benefits:
The "soft" core is supported by "tough" shell for improved wear resistance.
Best Used For:
Bump and splicing roll positions.
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FT-IR Spectrophotometric Analysis
FT-IR spectrophotometric analysis is one of the services we offer as part of our analytical property testing.
Benefits:
This is used to understand material composition and peformance characteristics so that the optimal material and finish recommendation can be provided for a given application.
Best Used For:
Wide range of problem solving applications and analysis.
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Gravure Rollers
Gravure rollers are engraved or coated with a porous surface to contain ink, adhesive, or liquid until its application.
Benefits:
Liquid amounts depend on application.
Best Used For:
Gravure Rollers
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Grind Lathe Audit
We offer a grind lathe audit to investigate current equipment performance/capabilities. Three phase audit, performed on site, improves processes and can obtain increased production and better quality.
Benefits:
Finishing time can be reduced by up to 50 percent!
Best Used For:
Any lathe used in re-grinding rollers.
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Hardness Testing
Harness testing is one of the services we offer as part of our physical property testing.
Benefits:
This type of testing helps us better understand current state and correlate the data to recommendations on better performing materials for the application.
Best Used For:
Wide range of problem solving applications and analysis.
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Heat Treating
Heat treating is a group of industrial and metalworking processes used to alter the physical, and sometimes chemical, properties of a material.
Benefits:
Alter physical properaties of a base metal.
Best Used For:
Often times products are specified with a heat treating requirement and the company provides this service per the specification required.
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Heated Piping
Heated piping is coated to maintain uniform temperature across the face of a pipe.
Benefits:
Apply patended SmartHeat technology to keep temperatures uniform.
Best Used For:
A wide range of industries and applications
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Hot Melt
We provide release coatings on a number of parts that are exposed to hot-melt adhesives where “no-stick” and release is needed to improve productivity and clean-up.
Benefits:
No-stick and release is needed to improve productivity and clean-up.
Best Used For:
A wide range of converting processess.
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HVOF
In this process metal particles actually travel faster than the speed of sound, generating the best bond strengths, density and hardness of all our processes.
Benefits:
HVOF does not reach temperatures that are attainable with plasma processes so materials such as ceramicsare not processed with this technique.
Best Used For:
Utilized to apply metal based coatings.
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ID Grinding
We perform Internal Diameter Grinding on complex parts.
Benefits:
Smooth internal diameter surface finish.
Best Used For:
A wide variety of applications.
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Knurled and Ground finishes
Available in a variety of aluminum and steel, our knurled and ground finishes are available for the manufacturing and repair of custom converting rollers.
Benefits:
Custom finish solutions.
Best Used For:
A wide variety of applications.
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Laminating Rollers
Our laminating rollers are available in alloy steel, carbon steel, and stainless steel.
Benefits:
part of manufacturing processes to permanently assemble objects
Best Used For:
used within the paper, film, foil, and wood industries.
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Laser Cladding
Laser cladding is an additive manufacturing process that utilizes a laser to metallurgically bond performance coatings to a product’s base material.
Benefits:
The process uses the laser to create a melt pool of the base material. The coating material is introduced into this melt pool in either powder or wire form.
Best Used For:
A wide range of cladding applications; including small footprint applications.
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Lightweight Idler Rollers
Lightweight idler rollers are designed and used for delicate webs or where the lowest inertia is desired. Our rollers are manufactured with thin steel and/or aluminum or cabon fiber to reduce inertia.
Benefits:
Low inertia for high speed web processing machines.
Best Used For:
Lightweight idler
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LIMISTAT
Limistat is a series of electrically conductive rubber covered rollers designed to aid in dissipating static produced by webs.
Benefits:
Reduce static build-up in high speed web applications.
Best Used For:
Limistat functions best in high-speed webs that suffer from static electricity buildup.
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Liquid Dispersion
Liquid dispersion is a polymer coating process technique used in a wide variety of applications.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Low Friction
Reduce the cleanup and buildup of such materials as starches, paints, adhesives, latex, rubber, food, paper, ice, sugar, resins, tapes, inks.
Benefits:
Extremely wear resistant and long lasting.
Best Used For:
Hard base onto your part and then impregnate one of our Low COF release agents into that coating.
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Machine Frame
We deisgn, engineer and apply coatings to machine frames for wear and corrosion resistance to extend their life spans.
Benefits:
Service is provided on-site.
Best Used For:
A wide range of industries and applications
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