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Plasma Spray
In this process we use various gasses that are ignited by an electric arc. Temperatures can rise up to 30,000° F while the part temperature remains at less than 200°F.
Benefits:
Particle velocity is greater than in the other four systems. One of the benefits of using this system is the high heat, which can process materials with high melting points (including ceramics).
Best Used For:
Utilized to apply metal and ceramic based coatings.
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Plasma Transferred Arc
We manufacture and utlize plasma transferred arc welding or cladding systems to provide wear and corrosion resistant coatings or claddings.
Benefits:
Provide a protective wear layer or rebuild parts back to original dimensional integrity.
Best Used For:
This technology is used to rebuild surfaces back to original dimensional integrity.
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Plating
Plating often involves two process materials and/or steps where the first material bonds to the base material and serves as the primer for finish plating.
Benefits:
A wide range of surface property enhancements.
Best Used For:
A wide variety of applications.
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Powder Coat
The powder coat process is used in many of our polmyer coating processes.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Pressure Rollers
Pressure rolls are used in the corrugating industry and are typically chrome or hard faced rolls. Often times these rolls are also crowned for deflection.
Benefits:
Increase machine speeds and longer service life.
Best Used For:
Pressure Rollers
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Pull Rollers
Pull rollers are driven nip rollers that pull subtrants.
Benefits:
Rollers are ozone and abrasion resistant, and will not degrade from oils or corrosive materials.
Best Used For:
Pull Rollers
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Pump Components
Pump components are subjected to wear, corrosion, and cavitation damage. We supply turnkey components and coating services to help address these problems.
Benefits:
Longer service life.
Best Used For:
Pump components.
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Quality Assurance
Our quality department and process is ISO 9001 compliant and in some plants certified.
Benefits:
We follow a rigid PPAP process for new product design and on-boarding.
Best Used For:
Quality program management.
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Re-Grinding
Re-grinding is often done to remove existing plating, for example chrome plating, from converting rollers and industrial parts due to scratches, dents, and existing worn areas.
Benefits:
Remove existing material due to scratches, dents, and existing worn areas.
Best Used For:
A wide variety of applications.
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Re-Journaling
Re-journaling rollers is often done as a repair on an existing rollers. The existing journal is removed and a new journal is machined and welded into place.
Benefits:
Re-store to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Journal Repair
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Re-shelling
Re-shelling is considered if the outer shell is damaged or has experienced internal corrosion, and it’s possible to cut off the other shell and re-shell.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Heat Transfer and Chill Rolls
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Reel Drums
We are able to coat reel drums with release, traction, and wear-resistant coatings for their use within the paper industry.
Benefits:
Imrpoves traction, release and wear properties resulting in better parent roll integrity.
Best Used For:
Reel Drums
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Reel Drums Coatings
Our reel drum coatings are wear-resistant with high traction to provide a uniform wrap of your product. Coatings can be applied on-site at your facility.
Benefits:
Wear resistant and traction coatings that can be applied on-site.
Best Used For:
Reel Drums Coatings
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Release & Cleanability
Certified DuPont Licensed Industrial Applicator (DLA), user of Whitford coatings, and we blend our own, resulting in leading the industry in release coating services for a variety of industries.
Benefits:
Non-stick and release properties on surfaces.
Best Used For:
Our coatings reduce the clean up and build-up of such materials as starches, paints, adhesives, latex, rubber, food, paper, ice, sugar, resins, tapes, inks.
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Reverse Tapers (concave crowns)
Spreader rollers’ grooving can take many forms including: herringbone pattern, chevron groove pattern, and reverse tapers (also known as concave crowns).
Benefits:
Custom finish solutions.
Best Used For:
A wide variety of applications.
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Rollers Crowning
Roll crowning is intended to ensure proper web alignment and helps minimize the effects of deflection.
Benefits:
Minimize the effects of deflection.
Best Used For:
A wide variety of applications.
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Rollers Grooving
Roller grooving is available in herringbone, chevron, and spiral groove patterns.
Benefits:
Improved web handling; wrinkle release
Best Used For:
A wide variety of applications.
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Screens
Screens and screening systems are often subjected to wear, corrosion, and build-up.
Benefits:
Extend service life and prevent product build up.
Best Used For:
A wide range of industries and applications
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Screw Conveyor
We apply non-stick and low-friction coatings to the inside of screw conveyors to improve flow, downtime, and yield for the powder, bulk, and food industries.
Benefits:
Extend service life and prevent product build up.
Best Used For:
Powder, bulk, and food industries.
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Scrubber Columns
Scrubber columns are used to remove pollutants, heat, and particulates from processing.
Benefits:
Specialized coatings to help combat their corrosion and wear.
Best Used For:
Used in the chemical and petrochemical industry.
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Sealing Rollers
We offer a wide variety of covering and coatings for sealing rollers including: non-stick, corrosion-resistant, and high temperature-resistant solutions.
Benefits:
Non-stick, corrosion-resistant, and high temperature-resistant surface properaties.
Best Used For:
Sealing Rollers
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Shaft Repairs
Wear and abarasion resistant coatings can be applied to shafts. Shafts can also be rebuilt or “remanufactured” to original dimensions using cladding technologies.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Shaft Repair
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Side Face and Journals
Side faces and journals on rollers need increased protection,reburbishment and repair.
Benefits:
Extend service life.
Best Used For:
A wide range of industries and applications
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Silo Coatings
Silo coatings are applied to protect weld seams and joints against corrosion.
Benefits:
Additional non-stick coatings can be applied to prevent build-up in areas.
Best Used For:
A wide range of industries and applications
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Sleeving & Re-boring
Sleeving and re-boring are often done on journals where a critical journal diameter is worn. A sleeve is machined and put in place within the roller’s bearing.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Journal Repair
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Slush Pump Piston Rods
Slush pump piston rods often face abrasion and galling.
Benefits:
Provide turnkey components and coatings to reduce wear ability and extend their service lives.
Best Used For:
A wide range of industries and applications
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Solvent Wipe Testing
Solvent wipe testing is one of the services we offer as part of our chemical resistance property testing.
Benefits:
Chemical Resistance Property Testing.
Best Used For:
Wide range of problem solving applications and analysis.
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