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Physical Property Testing
We offer a wide rand of physical property testing which enables us to determin material composition and performance expectations in order to optimize application solutions.
Benefits:
Compression Load Deflection Testing, Hardness Testing, Tensile, Elongation and Tear, Ozone Resistance, Surface Energy (Wettability), Surface Finish (Roughness), Thermal Conductivity
Best Used For:
Wide range of problem solving applications and analysis.
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Re-Grinding
Re-grinding is often done to remove existing plating, for example chrome plating, from converting rollers and industrial parts due to scratches, dents, and existing worn areas.
Benefits:
Remove existing material due to scratches, dents, and existing worn areas.
Best Used For:
A wide variety of applications.
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Re-Journaling
Re-journaling rollers is often done as a repair on an existing rollers. The existing journal is removed and a new journal is machined and welded into place.
Benefits:
Re-store to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Journal Repair
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Reverse Tapers (concave crowns)
Spreader rollers’ grooving can take many forms including: herringbone pattern, chevron groove pattern, and reverse tapers (also known as concave crowns).
Benefits:
Custom finish solutions.
Best Used For:
A wide variety of applications.
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Rollers Crowning
Roll crowning is intended to ensure proper web alignment and helps minimize the effects of deflection.
Benefits:
Minimize the effects of deflection.
Best Used For:
A wide variety of applications.
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Rollers Grooving
Roller grooving is available in herringbone, chevron, and spiral groove patterns.
Benefits:
Improved web handling; wrinkle release
Best Used For:
A wide variety of applications.
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Rollers Run Out
Roller run out is a measurement of the roller’s surface roundness compared to the bearing surface.
Benefits:
Determine roller uniformity
Best Used For:
Wide range of problem solving applications and analysis.
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Shaft Repairs
Wear and abarasion resistant coatings can be applied to shafts. Shafts can also be rebuilt or “remanufactured” to original dimensions using cladding technologies.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Shaft Repair
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Sleeving & Re-boring
Sleeving and re-boring are often done on journals where a critical journal diameter is worn. A sleeve is machined and put in place within the roller’s bearing.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Journal Repair
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Solvent Wipe Testing
Solvent wipe testing is one of the services we offer as part of our chemical resistance property testing.
Benefits:
Chemical Resistance Property Testing.
Best Used For:
Wide range of problem solving applications and analysis.
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Spiral Grooving for Air Entrapment Removal
Spreader rollers’ grooving can take many forms including: spiral grooving, chevron groove pattern, reverse taper configuration, and grooved rubber covers.
Benefits:
Improved web handling; wrinkle release
Best Used For:
A wide variety of applications.
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Static Release
Static release testing is one of the services we offer as part of our dynamic property testing.
Benefits:
Determine static release properties.
Best Used For:
Wide range of problem solving applications and analysis.
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Straightening Roll Bodies
By inspection and measurement of the size and wall thickness and the severity of the bend, the roller’s body can be straightened within original specifications.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Core Repair
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Surface Energy (Wettability) Testing
Surface energy (wettability) testing is one of the services we offer as part of our physical property testing.
Benefits:
Evaluate surface characteristics.
Best Used For:
Wide range of problem solving applications and analysis.
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Surface Finish (Roughness) Testing
Surface finish (roughness) testing is one of the services we offer as part of our physical property testing.
Benefits:
Determine surface roughness (RA)
Best Used For:
Wide range of problem solving applications and analysis.
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Temperature Profile
A service we provide that records and inteprets the temperatures of a roll while in use.
Benefits:
Determine temperature levels in process.
Best Used For:
Wide range of problem solving applications and analysis.
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Thermal Conductivity Testing
Thermal conductivity testing is one of the services we offer as part of our physical property testing.
Benefits:
Determin thermal conductivity.
Best Used For:
Wide range of problem solving applications and analysis.
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TIG Welding
TIG welding is one of the various technologies we are capable of using during cladding, welding, and fabrication.
Benefits:
Wide variety of benefits.
Best Used For:
A wide variety of applications.
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Ultra Sonic Test
An ultra sonic test is the testing of a material to determine any flaws within it.
Benefits:
Determine flaws.
Best Used For:
Wide range of problem solving applications and analysis.
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Visual Inspection
Visual Inspections are often required when we conduct root-cause analysis on various processing problems.
Benefits:
On-site visits by technical personnell to support troubleshooting needs.
Best Used For:
Wide variety of applications or problem solving situations.
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