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CNC Lathes
The utilization of CNC lathes are one of the various machining services that we offer.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide range of machining needs from production to job shop applications.
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Coal Riffles
Coal Riffles help balance the combustible flow to the burners in coal plants.
Benefits:
Coat coal riffles to protect them from wear on their surfaces and edges.
Best Used For:
Coal industry.
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Coating Rollers
We design and manufacture coating rollers, which are involved in the application process of coating substrates such as: paper, fabric, film, foil, and more.
Benefits:
Apply even coat weight due to uniformity.
Best Used For:
Coating Rollers
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Coating Thickness and Condition
Through our on-site and in-house capabilities we assess coating thickness and condition, which is an important measurement when understanding resurfacing or reconditioning needs.
Benefits:
Identify current life of coating layer.
Best Used For:
Wide range of applications.
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Combustion Wire Metallizing
In this process, various metal wire is fed into an oxygen-acetylene gas mixture. It is then in a molten state and sprayed onto the part being processed.
Benefits:
This most basic of coating techniques is limited by maximum temperature attainable and the universe of materials that can be set.
Best Used For:
Utilized to apply metal based coatings.
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Corrosion Protection
We have a wide range of coating options to help address corrosion. Pptions include the application of thermally sprayed metals and polymers or a combination of the two technologies.
Benefits:
In many instances, our coatings can address the corrosive problem while providing secondary benefits such as release or improved surface hardness promoting erosion resistance.
Best Used For:
A wide range of corrosion protection applications.
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Corrosion Resistance Testing
Corrosion Resistance Testing is one of the services we offer as part of our Chemical Resistance Property Testing.
Benefits:
Often this is an important test in determining the correct material and application process for coating or covering your parts in the application targeted.
Best Used For:
Wide range of applications.
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Dancer Rollers
Dancer rollers are lightweight dead or live shaft idlers that sense changes in web tension. The lighter the weight, the more sensitive the rollers will be.
Benefits:
Assists in tention control on a web processing machine improving web tracking and increasing machine speeds.
Best Used For:
Controlling tension on a web.
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Delivery Rollers
Delivery rollers aid in the delivery of substrates across web paths.
Benefits:
ffer various elastomeric compound roller coverings specific to application.
Best Used For:
Delivery Rollers
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Dimension Checks for Journal and Body
Dimension checks for journal and bodies are reviews of a roller journal and body used to verify dimensions and advise on repairs or reconditioning as needed.
Benefits:
Re-store rollers to original state.
Best Used For:
Journal and Core Body Repair
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Dip Tank Coater Rollers
Dip tank coater rollers hold webs/coils in chemicals when painting them.
Benefits:
Rollers are able to resist swelling and wear from chemicals for longer life spans.
Best Used For:
Dip Tank Coater Rollers
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Drive Rollers
Drive rollers drive opposing nip rollers, allowing substrates to move through the web’s path.
Benefits:
Available in alloy steel, carbon steel, and stainless steel.
Best Used For:
Drive Rollers
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Ductwork
Ductwork is used to remove corrosive gases and heat from processing.
Benefits:
Engineer specialized composite coatings to combat high temperature corrosion and wear.
Best Used For:
A wide variety of industries.
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Durometer Measure
Durometer is the international standard used for measurement of rubber hardness in the roller industry and also refers to the instrument itself.
Benefits:
Measure and control roller hardness.
Best Used For:
This is a standard specification we define some products and servics with, providing documentation to our customers.
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Dynamic Abrasion Testing
Dynamic abrasion testing is one of the services we offer as part of our dynamic property testing.
Benefits:
This test is used in the pursuit of designing longer-lasting coverings and coatings.
Best Used For:
This test is used to determine resistance to wear of a particular coating or covering.
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Dynamic Property Testing
These tests are utilized to understand a coating or coverings response to pressure, heat and wear.
Benefits:
The tests include: Static Release Dynamic Abrasion Testing Pilot Testing Hysteresis (Heat Buildup) Testing
Best Used For:
Wide range of problem solving applications and analysis.
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EGL Conductor Rollers
EGL conductor rollers are used in electro galvanizing lines and need to be corrosion and abrasion-resistant.
Benefits:
Solution to reduce wear.
Best Used For:
EGL Conductor Rollers
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Electric Arc
This process uses materials in wire form, but the heat source is the arcing of two electrically conductive wires. Material is melted and propelled on the part at a greater velocity than metallizing.
Benefits:
Higher temperatures allow for an increased source of base materials, faster rates of deposition, and improved bond and coating density.
Best Used For:
Utilized to apply metal based coatings.
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Electric Arc Furnace
We engineer and apply coating solutions that significantly increase the life of water-cooled electric arc furnace duct work.
Benefits:
Solutions are applicable on-site
Best Used For:
A wide variety of industries.
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Electrically Conductive
Our electrically conductive coatings can be applied to: anti-static idler rollers, anti-static tanks, bins, chutes, silo coatings, and web grounding rollers for charged webs.
Benefits:
Electrical conductivity.
Best Used For:
These coatings are also used in medical and electronic applications.
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Electrically Insulated
Our electrically insulated coatings can be applied to: bins, chutes, corona treater rollers, silo coatings, web insulated tanks, and support rollers for electrically charged processes.
Benefits:
Electrical insulation.
Best Used For:
They are also used in medical and electronic coating applications.
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Electrostatic
Through our electrostatic systems we are able to apply: fluorocarbons, fluoropolymers, silicones, epoxies, and Teflon® industrial coatings.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Embossing Back Up Rollers
Embossing back up rollers are used to create a nip under pressure, which creates a pattern on substrates.
Benefits:
Elastomeric roller coverings maximize performance.
Best Used For:
Embossing Back Up Rollers
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Embossing Rollers
Embossing rollers are used to create patterns on substrates.
Benefits:
Multiple surface finish roller bases for high performance and long term wear resistance.
Best Used For:
Embossing Rollers
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Fan Blades
Gas mixed with fine particles can cause wear or unbalance when they stick to fan blades.
Benefits:
Apply protective coatings to prevent wear and improve self-cleaning.
Best Used For:
A wide variety of industries.
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Flame Treating Back Up Rollers
Flame treating back up rollers are manufactured with corrosion and heat-resistant coatings as protection from the high temperatures during flame treating.
Benefits:
Longer service life in high temperatures.
Best Used For:
Flame Treating Back Up Rollers
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Flattening Rollers
Flattening or Leveler rollers require high strength and durability as they are used in the level or “flattening” of steel or other hard metal or cement/asphalt surfaces.
Benefits:
Longer service life.
Best Used For:
Flattening Rollers
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FT-IR Spectrophotometric Analysis
FT-IR spectrophotometric analysis is one of the services we offer as part of our analytical property testing.
Benefits:
This is used to understand material composition and peformance characteristics so that the optimal material and finish recommendation can be provided for a given application.
Best Used For:
Wide range of problem solving applications and analysis.
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Furnace Rollers
Furnace rollers are used to support webs and coils as they travel through ovens.
Benefits:
Products able to operate in temperatures over 600 F.
Best Used For:
Furnace Rollers
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Gold Service Contracts
We developed the Gold Service Program to improve customer service, communication, processing time, and order turn around.
Benefits:
The program is a Lean Customer Relationship process around development of a technical master specification file, and formal documentation of communication and implementation procedures.
Best Used For:
Contract Service Agreements
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