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Nickel Plating
Electroless Nickel plating offers some advantages over chrome plating. It has a better resistance to corrosion with relatively thinner coatings than chrome.
Benefits:
Electroless Nickel plating in the as-plated condition has a hardness of approximately 50Rc. It can be heat treated by baking to a hardness of approximately 70Rc.
Best Used For:
Electroless Nickel plating can be applied to aluminum and steel.
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Nip Impressions
A nip impression is a measure of the uniformity of the pressure in a web processing nip. The pressure profile is sometimes referred to as a footprint.
Benefits:
This is useful in understanding how a machine is running or can run better. The company can provide a service in measuring the nip impression.
Best Used For:
Wide range of problem solving applications and analysis in the nip roll position of a web processing machine.
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Nip Rollers
Our nip rollers are available in alloy steel, carbon steel, and stainless steel. Nip rollers are also known as pinch rollers and by various other names.
Benefits:
Proper selection affects product quality and line speeds.
Best Used For:
They are used to press two or more sheets together to form a laminated product.
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Non & Conductive Coatings
Conductive and non-conductive coatings are used promote or limit the flow of heat or electrical current into or away from the object that is coated.
Benefits:
Wide variety of metal, metal alloy, carbide matrix, ceramic, and polymer coatings available with these properties as well as combination coatings composed of thermal spray and polymer coatings.
Best Used For:
Conductive and non-conductive surface properties.
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Non Destructive Testing
Non destructive testing is analysis techniques used to evaluate the material of a roller or part without damaging it.
Benefits:
There is a wide variety of non-destructive tests utilized.
Best Used For:
Wide range of problem solving applications and analysis.
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Oiler Rollers
Oiler rollers are used to apply oil, normally to metal.
Benefits:
Rollers are able to withstand swelling and wear from contact with oils to provide longer life spans.
Best Used For:
Oiler Rollers
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Overlaying Weld
Overlaying welds are utilized to help build up a roller’s body to a larger diameter, repair existing faces on rollers, or incorporate different properties.
Benefits:
Re-store to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Core and Journal Repair
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Ozone Resistance Testing
Ozone resistance testing is one of the services we offer as part of our physical property testing.
Benefits:
Ozone resistance testing
Best Used For:
Wide range of problem solving applications and analysis.
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Paint Applicator Rollers
Paint Applicator Rollers are used to apply paint directly to metal coils.
Benefits:
Rollers are manufactured to be abrasion-resistant and have a longer service life.
Best Used For:
Paint Applicator Rollers
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Pass Rollers
Pass rollers are used in the steel industry and it is important to utilize the correct materials of construction to ensure peformance and long lasting life.
Benefits:
Longer service life.
Best Used For:
Pass Rollers
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Pegasus II
The Pegasus II utilizes the same technology as the Pegasus I but features a more wear-resistant urethane outer covering.
Benefits:
These rollers are designed to compress and rebound back to its original size without generating heat.
Best Used For:
Lay on roll position.
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Pellex
Pellex offers specially formulated proprietary coverings and coatings that offer excellent abrasion resistance and overall force resistance which allows accurate delivery of the strands to the cutting unit, producing consistent, uniform pellets.
Benefits:
Specially formulated covering has outstanding abrasion resistance which allows for accurate delivery of the strands to the cutting unit, producing consistent, uniform pellets.
Best Used For:
Pelletizing equipment
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Physical Property Testing
We offer a wide rand of physical property testing which enables us to determin material composition and performance expectations in order to optimize application solutions.
Benefits:
Compression Load Deflection Testing, Hardness Testing, Tensile, Elongation and Tear, Ozone Resistance, Surface Energy (Wettability), Surface Finish (Roughness), Thermal Conductivity
Best Used For:
Wide range of problem solving applications and analysis.
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Pick Up Rollers
Pick up rollers transfer paint or chemicals from pans to the coating roller.
Benefits:
Rollers are wear-resistant and are available in a variety of surface finishes.
Best Used For:
Pick Up Rollers
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Pinch Rollers
Pinch rollers hold webs or coils to another roller to help with steering and control.
Benefits:
Rollers offer ozone and abrasion resistance and will not degrade.
Best Used For:
Pinch Rollers
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Plasma Spray
In this process we use various gasses that are ignited by an electric arc. Temperatures can rise up to 30,000° F while the part temperature remains at less than 200°F.
Benefits:
Particle velocity is greater than in the other four systems. One of the benefits of using this system is the high heat, which can process materials with high melting points (including ceramics).
Best Used For:
Utilized to apply metal and ceramic based coatings.
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Plasma Transferred Arc
We manufacture and utlize plasma transferred arc welding or cladding systems to provide wear and corrosion resistant coatings or claddings.
Benefits:
Provide a protective wear layer or rebuild parts back to original dimensional integrity.
Best Used For:
This technology is used to rebuild surfaces back to original dimensional integrity.
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Plate Out Rollers
Plate rollers are used in the steel industry and it is important to utilize the correct materials of construction to ensure peformance and long lasting life.
Benefits:
Increase service life.
Best Used For:
Plate Out Rollers
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Plate Rollers
Plate rollers are used in the steel industry and it is important to utilize the correct materials of construction to ensure peformance and long lasting life.
Benefits:
Increase service life.
Best Used For:
Plate Rollers
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Plating
Plating often involves two process materials and/or steps where the first material bonds to the base material and serves as the primer for finish plating.
Benefits:
A wide range of surface property enhancements.
Best Used For:
A wide variety of applications.
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Pot Rollers
Pot rollers are used during hot dip galvanizing processes. They are the rollers located within the molten zinc.
Benefits:
Increase service life.
Best Used For:
Used to dunk coils into the zinc.
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Powder Coat
The powder coat process is used in many of our polmyer coating processes.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Press Rollers
Press rolls are used in a wide variety of industries and applications.
Benefits:
These rollers are made out of many different substrates and coverings or coatings.
Best Used For:
Press Rollers
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Pull Rollers
Pull rollers are driven nip rollers that pull subtrants.
Benefits:
Rollers are ozone and abrasion resistant, and will not degrade from oils or corrosive materials.
Best Used For:
Pull Rollers
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Pump Components
Pump components are subjected to wear, corrosion, and cavitation damage. We supply turnkey components and coating services to help address these problems.
Benefits:
Longer service life.
Best Used For:
Pump components.
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Quality Assurance
Our quality department and process is ISO 9001 compliant and in some plants certified.
Benefits:
We follow a rigid PPAP process for new product design and on-boarding.
Best Used For:
Quality program management.
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Re-Grinding
Re-grinding is often done to remove existing plating, for example chrome plating, from converting rollers and industrial parts due to scratches, dents, and existing worn areas.
Benefits:
Remove existing material due to scratches, dents, and existing worn areas.
Best Used For:
A wide variety of applications.
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