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Hold Down Rollers
Hold down rollers are used to hold down webs and coils.
Benefits:
Rollers are ozone and abrasion resistant, and will not degrade from oils or corrosive materials.
Best Used For:
Hold Down Rollers
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Hot Melt
We provide release coatings on a number of parts that are exposed to hot-melt adhesives where “no-stick” and release is needed to improve productivity and clean-up.
Benefits:
No-stick and release is needed to improve productivity and clean-up.
Best Used For:
A wide range of converting processess.
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Hot Melt Pans
Hot melt pans are used to collect excess hot melt adhesive during application.
Benefits:
Offer various coatings designed for wear-resistance and easier cleanability.
Best Used For:
A wide range of converting processess.
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HVOF
In this process metal particles actually travel faster than the speed of sound, generating the best bond strengths, density and hardness of all our processes.
Benefits:
HVOF does not reach temperatures that are attainable with plasma processes so materials such as ceramicsare not processed with this technique.
Best Used For:
Utilized to apply metal based coatings.
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ID Grinding
We perform Internal Diameter Grinding on complex parts.
Benefits:
Smooth internal diameter surface finish.
Best Used For:
A wide variety of applications.
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Infeed Rollers
Indeed rollers are used to deliver products down the line to the next operation. We have multiple roller coverings including elastomeric and ceramic coverings.
Benefits:
Maximize printing performance.
Best Used For:
Infeed Rollers
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Knurled and Ground finishes
Available in a variety of aluminum and steel, our knurled and ground finishes are available for the manufacturing and repair of custom converting rollers.
Benefits:
Custom finish solutions.
Best Used For:
A wide variety of applications.
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Laminating Rollers
Our laminating rollers are available in alloy steel, carbon steel, and stainless steel.
Benefits:
part of manufacturing processes to permanently assemble objects
Best Used For:
used within the paper, film, foil, and wood industries.
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Laser Cladding
Laser cladding is an additive manufacturing process that utilizes a laser to metallurgically bond performance coatings to a product’s base material.
Benefits:
The process uses the laser to create a melt pool of the base material. The coating material is introduced into this melt pool in either powder or wire form.
Best Used For:
A wide range of cladding applications; including small footprint applications.
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Layon Rollers
Layton rollers are manufactured and used to help reduce air entrapment when winding.
Benefits:
Higher speeds on web processing machines with tighter parent roll properaties.
Best Used For:
They are utilized within the paper, film, foil, and plastic industries.
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Lightweight Idler Rollers
Lightweight idler rollers are designed and used for delicate webs or where the lowest inertia is desired. Our rollers are manufactured with thin steel and/or aluminum or cabon fiber to reduce inertia.
Benefits:
Low inertia for high speed web processing machines.
Best Used For:
Lightweight idler
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Liquid Dispersion
Liquid dispersion is a polymer coating process technique used in a wide variety of applications.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Low Friction
Reduce the cleanup and buildup of such materials as starches, paints, adhesives, latex, rubber, food, paper, ice, sugar, resins, tapes, inks.Â
Benefits:
Extremely wear resistant and long lasting.
Best Used For:
Hard base onto your part and then impregnate one of our Low COF release agents into that coating.
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Machine Frame
We deisgn, engineer and apply coatings to machine frames for wear and corrosion resistance to extend their life spans.
Benefits:
Service is provided on-site.
Best Used For:
A wide range of industries and applications
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Machined Crowns
Roller crowning is intended to ensure proper web alignment and helps minimize the effects of deflection. Materials include several types of aluminum and steel.
Benefits:
Minimize the effects of deflection.
Best Used For:
A wide variety of applications.
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Mag. Particle Test
Magnetic particle Inspection (MPI) is a non-destructive testing (NDT) test for detecting surface and subsurface discontinuities in materials such as iron, nickel, cobalt, and some of their alloys.
Benefits:
Ensures product quality and uniformity.
Best Used For:
Often used as a quality verification process.
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Magna Flux Test
A magna flux test is a non-destructive testing (NDT) process for detecting surface, and subsurface, discontinuities in materials such as: iron, nickel, cobalt, and some of their alloys.
Benefits:
This process puts a magnetic field into the piece and the piece can be magnetized by direct or indirect magnetization.
Best Used For:
Often used as a quality verification process.
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Media Immersion Testing
Application media immersion testing is one of the services we offer as part of our Chemical Resistance Property Testing.
Benefits:
Chemical Resistance Property Testing.
Best Used For:
Wide range of problem solving applications and analysis.
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Metering Rollers
Metering rollers are nipped to coating rollers to transfer thickness of coatings to substrates.
Benefits:
Application of proper coat weights.
Best Used For:
Metering Rollers
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MIG Welding
Gas metal arc welding (GMAW), sometimes referred (MIG) welding or metal active gas (MAG) welding, is a welding process which heats the workpiece metal(s), causing them to melt and join.
Benefits:
A welding process in which an electric arc forms between a consumable wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to melt and join.
Best Used For:
A wide variety of welding applications.
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Mirror Finishing
Chrome plating is used where a “mirror” finish is needed.
Benefits:
Mirror finishing is a very smooth surface and can either decrease or increase web/roller friction.
Best Used For:
A wide variety of applications.
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Nip Impressions
A nip impression is a measure of the uniformity of the pressure in a web processing nip. The pressure profile is sometimes referred to as a footprint.
Benefits:
This is useful in understanding how a machine is running or can run better. The company can provide a service in measuring the nip impression.
Best Used For:
Wide range of problem solving applications and analysis in the nip roll position of a web processing machine.
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Nip Rollers
Our nip rollers are available in alloy steel, carbon steel, and stainless steel. Nip rollers are also known as pinch rollers and by various other names.
Benefits:
Proper selection affects product quality and line speeds.
Best Used For:
They are used to press two or more sheets together to form a laminated product.
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Non & Conductive Coatings
Conductive and non-conductive coatings are used promote or limit the flow of heat or electrical current into or away from the object that is coated.
Benefits:
Wide variety of metal, metal alloy, carbide matrix, ceramic, and polymer coatings available with these properties as well as combination coatings composed of thermal spray and polymer coatings.
Best Used For:
Conductive and non-conductive surface properties.
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Non Destructive Testing
Non destructive testing is analysis techniques used to evaluate the material of a roller or part without damaging it.
Benefits:
There is a wide variety of non-destructive tests utilized.
Best Used For:
Wide range of problem solving applications and analysis.
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Overlaying Weld
Overlaying welds are utilized to help build up a roller’s body to a larger diameter, repair existing faces on rollers, or incorporate different properties.
Benefits:
Re-store to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Core and Journal Repair
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Ozone Resistance Testing
Ozone resistance testing is one of the services we offer as part of our physical property testing.
Benefits:
Ozone resistance testing
Best Used For:
Wide range of problem solving applications and analysis.
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Paster Rollers
Paster rollers are used in manufacturing within the paper, film, and foil industries.
Benefits:
Improve line speeds and reduce sheet breaks.
Best Used For:
They're used to bump, splice, paste, and join expiring webs to new webs.
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Pegasus
Pegasus rollers have foam polymer bases and offer superior compression and tear resistance. The patented, high release topcoat prevents picking and wrap-ups from adhesive contact.
Benefits:
Patented, high release topcoat prevents picking and wrap-ups from adhesive contact and seals the covering surface to prevent grease and other contaminants from penetrating the foam.
Best Used For:
Superior performer in an "no-crush" roll position weighing in at 70% less than rubber roll coverings. Less weight equates to better responsiveness, faster speed changes and less system drag.
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