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Pot Rollers
Pot rollers are used during hot dip galvanizing processes. They are the rollers located within the molten zinc.
Benefits:
Increase service life.
Best Used For:
Used to dunk coils into the zinc.
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Powder Coat
The powder coat process is used in many of our polmyer coating processes.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Press Rollers
Press rolls are used in a wide variety of industries and applications.
Benefits:
These rollers are made out of many different substrates and coverings or coatings.
Best Used For:
Press Rollers
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Pressure Rollers
Pressure rolls are used in the corrugating industry and are typically chrome or hard faced rolls. Often times these rolls are also crowned for deflection.
Benefits:
Increase machine speeds and longer service life.
Best Used For:
Pressure Rollers
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Pull Rollers
Pull rollers are driven nip rollers that pull subtrants.
Benefits:
Rollers are ozone and abrasion resistant, and will not degrade from oils or corrosive materials.
Best Used For:
Pull Rollers
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Pump Components
Pump components are subjected to wear, corrosion, and cavitation damage. We supply turnkey components and coating services to help address these problems.
Benefits:
Longer service life.
Best Used For:
Pump components.
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Quality Assurance
Our quality department and process is ISO 9001 compliant and in some plants certified.
Benefits:
We follow a rigid PPAP process for new product design and on-boarding.
Best Used For:
Quality program management.
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Re-Grinding
Re-grinding is often done to remove existing plating, for example chrome plating, from converting rollers and industrial parts due to scratches, dents, and existing worn areas.
Benefits:
Remove existing material due to scratches, dents, and existing worn areas.
Best Used For:
A wide variety of applications.
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Re-Journaling
Re-journaling rollers is often done as a repair on an existing rollers. The existing journal is removed and a new journal is machined and welded into place.
Benefits:
Re-store to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Journal Repair
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Re-shelling
Re-shelling is considered if the outer shell is damaged or has experienced internal corrosion, and it’s possible to cut off the other shell and re-shell.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Heat Transfer and Chill Rolls
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Reactors
Reactors are devices that contain and control nuclear, chemical, or fusion reactions.
Benefits:
Offer corrosion resistant coatings able to withstand these conditions.
Best Used For:
Used within the power and chemical industry.
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Reel Drums
We are able to coat reel drums with release, traction, and wear-resistant coatings for their use within the paper industry.
Benefits:
Imrpoves traction, release and wear properties resulting in better parent roll integrity.
Best Used For:
Reel Drums
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Reel Drums Coatings
Our reel drum coatings are wear-resistant with high traction to provide a uniform wrap of your product. Coatings can be applied on-site at your facility.
Benefits:
Wear resistant and traction coatings that can be applied on-site.
Best Used For:
Reel Drums Coatings
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Reformer Valve Stems
Reformer valve stems often face abrasion and galling.
Benefits:
Provide turnkey components and coatings to reduce wear ability and extend service lives of valve stems.
Best Used For:
A wide range of industries and applications
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Release & Cleanability
Certified DuPont Licensed Industrial Applicator (DLA), user of Whitford coatings, and we blend our own, resulting in leading the industry in release coating services for a variety of industries.
Benefits:
Non-stick and release properties on surfaces.
Best Used For:
Our coatings reduce the clean up and build-up of such materials as starches, paints, adhesives, latex, rubber, food, paper, ice, sugar, resins, tapes, inks.
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Reverse Tapers (concave crowns)
Spreader rollers’ grooving can take many forms including: herringbone pattern, chevron groove pattern, and reverse tapers (also known as concave crowns).
Benefits:
Custom finish solutions.
Best Used For:
A wide variety of applications.
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Ribbon Mixers
Ribbon mixers are used to blend a wide range of materials.
Benefits:
Apply wear-resistant and non-stick coatings to the mixer surfaces to enhance performance.
Best Used For:
A wide range of industries and applications
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Ribbon Rollers
Ribbon rollers are found in the printing industry and often times are coated with plasma coatings to improve roller performance and extend the service life.
Benefits:
Extend service life.
Best Used For:
Ribbon Rollers
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Rollers Crowning
Roll crowning is intended to ensure proper web alignment and helps minimize the effects of deflection.
Benefits:
Minimize the effects of deflection.
Best Used For:
A wide variety of applications.
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Rollers Grooving
Roller grooving is available in herringbone, chevron, and spiral groove patterns.
Benefits:
Improved web handling; wrinkle release
Best Used For:
A wide variety of applications.
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Rollers Run Out
Roller run out is a measurement of the roller’s surface roundness compared to the bearing surface.
Benefits:
Determine roller uniformity
Best Used For:
Wide range of problem solving applications and analysis.
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Rotary Die
Rotary die rollers are used in crush-cutting material between a cylindrical die and anvil.
Benefits:
Coated for clean ability, wear-resistance, and more.
Best Used For:
A wide range of industries and applications
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S-Wrap Rollers
We offer coating technologies for s-wrap rollers, which are critical fixed-position control points when a web is guided around the rollers in an “s”-shape.
Benefits:
Increase machine speeds and quality.
Best Used For:
S-Wrap Rollers
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Sander Drums
We produce and coat sander drums to be precision profiled and balance them to be high speed dynamic in effort to improve performance in wood processing mills.
Benefits:
Improve performance in wood processing mills.
Best Used For:
Wood processing industry.
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Screens
Screens and screening systems are often subjected to wear, corrosion, and build-up.
Benefits:
Extend service life and prevent product build up.
Best Used For:
A wide range of industries and applications
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Screw Conveyor
We apply non-stick and low-friction coatings to the inside of screw conveyors to improve flow, downtime, and yield for the powder, bulk, and food industries.
Benefits:
Extend service life and prevent product build up.
Best Used For:
Powder, bulk, and food industries.
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Scrubber Columns
Scrubber columns are used to remove pollutants, heat, and particulates from processing.
Benefits:
Specialized coatings to help combat their corrosion and wear.
Best Used For:
Used in the chemical and petrochemical industry.
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Seal Bars
Seal bars are most often coated with thermally conductive low-friction coatings that offer great clean ability and good temperature profile performance.
Benefits:
Extend service life and prevent product build up.
Best Used For:
A wide range of industries and applications
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Sealing Rollers
We offer a wide variety of covering and coatings for sealing rollers including: non-stick, corrosion-resistant, and high temperature-resistant solutions.
Benefits:
Non-stick, corrosion-resistant, and high temperature-resistant surface properaties.
Best Used For:
Sealing Rollers
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Shaft Repairs
Wear and abarasion resistant coatings can be applied to shafts. Shafts can also be rebuilt or “remanufactured” to original dimensions using cladding technologies.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Shaft Repair
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