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Home / Core Fabrication & Design Services / Core Fabrication & Design Services

Core Fabrication & Design Services

Our in-house engineering staff designs and 3D models all types of industrial cores. Our manufacturing team builds and finishes to specification.

Core Fabrication & Design Services
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Core Fabrication & Design Services
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  • 5 Axis machining B

    5-Axis Machining

    We offer 5-axis machining of parts. This service is when our CNC machine is needed to approach the part from multiple directions.

    Benefits: 

    Maximum machining flexibility.

    Best Used For: 

    A wide range of machining needs from production to job shop applications.

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  • welding repair

    ASME Heat Transfer Rollers

    We design, manufacturer, and repair high quality, custom ASME heat transfer rollers per ASME Section VIII, Division 1.

    Benefits: 

    This is a pressure tested vessel with stamped approvals; ensuring safe operating procedures.

    Best Used For: 

    Heat transfer and chill rolls.

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  • ribbon mixer

    Assembly

    In providing turnkey solutions to our customers, we are often asked to also provide fabrication and assembly services associated with our machining and covering solutions.

    Benefits: 

    On stop shop capability to solve manufacturing problems.

    Best Used For: 

    We provide this service along with program management of such projects.

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  • Precision Balancing

    Balancing

    Two plane and 3 plane balancing is a common request.  Detailed balance reports are provided post-balancing, ensuring that roller and parts perform in an optimal manner.  

    Benefits: 

    This is increasingly important in today's high running machine speeds.

    Best Used For: 

    Roll and machine balance.

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  • Sleeving and Re-boring

    Broaching

    Broaching is a machining process that uses a toothed tool  to remove material.  Typical workpieces include small to medium-sized castings, forgings, screw machine parts, and stampings.

    Benefits: 

    Maximum machining flexibility.

    Best Used For: 

    Broaching is used when precision machining is required, especially for odd shapes. Commonly machined surfaces include circular and non-circular holes, splines, keyways, and flat surfaces.

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  • valcom

    Carbon Fiber Rollers

    Rollers that are primarily used when both high strength and low weight are needed.  We also manufacture and coat carbon fiber unwind and rewind shafts and reel spools.

    Benefits: 

    Referred to as our Valcom product; unique in the industry with bonding techniques that enable us to be only supplier to provide hard facing and ceramic coatings to a ground finish on carbon fiber rolls!

    Best Used For: 

    Carbon fiber rolls.

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  • adding grooves in roller

    CNC Lathes

    The utilization of CNC lathes are one of the various machining services that we offer.

    Benefits: 

    Maximum machining flexibility.

    Best Used For: 

    A wide range of machining needs from production to job shop applications.

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  • Re-Shelling Converting Rolls

    Re-shelling

    Re-shelling is considered if the outer shell is damaged or has experienced internal corrosion, and it’s possible to cut off the other shell and re-shell.

    Benefits: 

    Reduce costs in repair or replacement situations.

    Best Used For: 

    Heat Transfer and Chill Rolls

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  • Over-laying Weld

    Shaft Repairs

    Wear and abarasion resistant coatings can be applied to shafts. Shafts can also be rebuilt or “remanufactured” to original dimensions using cladding technologies.

    Benefits: 

    Reduce costs in repair or replacement situations.

    Best Used For: 

    Shaft Repair

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  • Sleeving and Re-boring

    Sleeving & Re-boring

    Sleeving and re-boring are often done on journals where a critical journal diameter is worn. A sleeve is machined and put in place within the roller’s bearing.

    Benefits: 

    Reduce costs in repair or replacement situations.

    Best Used For: 

    Journal Repair

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  • Transmission part seal area

    Splining

    We provide splining services where we machine grooves, ridges, or teeth in a shaft or cylindrical part.

    Benefits: 

    Maximum machining flexibility.

    Best Used For: 

    A wide variety of applications.

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Showing all 11 results

Core Fabrication & Design Services
Cladding & Welding Services
Core Fabrication & Design Services
View All Core Fabrication & Design Services
Browse by Industry

Battery & Power Storage

Carbon Fiber & Non-woven

Flexible Packaging

Food & Beverage

Glass

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Pulp & Paper

Steel & Aluminum

Tape & Label

Tire & Rubber

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Wood

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American Roller Logo

Multiple U.S. and international locations to serve you.

Ready To Get Started? Get In Touch With Our Team.

  • Roller
    Coverings
    • Ceramic Coated Rollers
    • Hard Coated Rollers
    • Plasma Coated Rollers
    • Rubber Coated Rollers
    • Urethane Coated Rollers
    • View All Roller Coverings
  • Heat Transfer &
    Chill Rollers
    • Products
    • Services
    • View All Heat Transfer & Chill Rollers
  • Idler
    Rollers
    • Dead Shaft Idler Rollers
    • Live Shaft Idler Rollers
    • Specialty Idler Rollers
    • View All Idler Rollers
  • Specialty
    Rollers
    • Application Specific Rollers
    • Specialty Rollers
    • Spreader Rollers
    • View All Specialty Rollers
  • Roller Repair &
    Testing Services
    • Grooving/Finishing
    • Roller Repair
    • Roller Services
    • Testing Services
    • View All Roller Repair & Testing Services
  • Core Fabrication &
    Design Services
    • Cladding & Welding Services
    • Core Fabrication & Design Services
    • View All Core Fabrication & Design Services
  • Industrial
    Coatings
    • Applications
    • Coating Processes
    • On-Site Coatings
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    • Surface Enhancement Coatings
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Union Grove, Wisconsin 53182


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