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5-Axis Machining
We offer 5-axis machining of parts. This service is when our CNC machine is needed to approach the part from multiple directions.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide range of machining needs from production to job shop applications.
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ASME Heat Transfer Rollers
We design, manufacturer, and repair high quality, custom ASME heat transfer rollers per ASME Section VIII, Division 1.
Benefits:
This is a pressure tested vessel with stamped approvals; ensuring safe operating procedures.
Best Used For:
Heat transfer and chill rolls.
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Assembly
In providing turnkey solutions to our customers, we are often asked to also provide fabrication and assembly services associated with our machining and covering solutions.
Benefits:
On stop shop capability to solve manufacturing problems.
Best Used For:
We provide this service along with program management of such projects.
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Balancing
Two plane and 3 plane balancing is a common request. Detailed balance reports are provided post-balancing, ensuring that roller and parts perform in an optimal manner.
Benefits:
This is increasingly important in today's high running machine speeds.
Best Used For:
Roll and machine balance.
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Broaching
Broaching is a machining process that uses a toothed tool to remove material. Typical workpieces include small to medium-sized castings, forgings, screw machine parts, and stampings.
Benefits:
Maximum machining flexibility.
Best Used For:
Broaching is used when precision machining is required, especially for odd shapes. Commonly machined surfaces include circular and non-circular holes, splines, keyways, and flat surfaces.
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Carbon Fiber Rollers
Rollers that are primarily used when both high strength and low weight are needed. We also manufacture and coat carbon fiber unwind and rewind shafts and reel spools.
Benefits:
Referred to as our Valcom product; unique in the industry with bonding techniques that enable us to be only supplier to provide hard facing and ceramic coatings to a ground finish on carbon fiber rolls!
Best Used For:
Carbon fiber rolls.
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CNC Lathes
The utilization of CNC lathes are one of the various machining services that we offer.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide range of machining needs from production to job shop applications.
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Re-shelling
Re-shelling is considered if the outer shell is damaged or has experienced internal corrosion, and it’s possible to cut off the other shell and re-shell.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Heat Transfer and Chill Rolls
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Shaft Repairs
Wear and abarasion resistant coatings can be applied to shafts. Shafts can also be rebuilt or “remanufactured” to original dimensions using cladding technologies.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Shaft Repair
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Sleeving & Re-boring
Sleeving and re-boring are often done on journals where a critical journal diameter is worn. A sleeve is machined and put in place within the roller’s bearing.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Journal Repair
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Splining
We provide splining services where we machine grooves, ridges, or teeth in a shaft or cylindrical part.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide variety of applications.
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