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5-Axis Machining
We offer 5-axis machining of parts. This service is when our CNC machine is needed to approach the part from multiple directions.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide range of machining needs from production to job shop applications.
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Acid Flushing
Acid flushing breaks down and flushes out the internal corrosion deposits and blockages in heat transfer rollers to improve flowrates and improve thermal conductivity.
Benefits:
Improves efficiencies in heat transfer rates.
Best Used For:
Heat Transfer and Chill Rolls
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Analytical Property Testing
Specific testing methods that include; Ash and Soxhlet Extraction Analysis, FT-IR Analysis by Diamond ATR, and FT-IR Spectrophotometric Analysis.
Benefits:
Identify root cause problems and limitiations from current performance.
Best Used For:
This is used to understand material composition and improve upon performance characteristics.
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Anilox Rollers
Anilox rollers are engraved or coated with a porous surface to contain ink, adhesive, or liquid until its application.
Benefits:
Uniform printing.
Best Used For:
Printing ink distribution
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Anti-static Idler Rollers
Anti-static idler rollers are manufactured and used to reduce static electricity build-up.
Benefits:
Reduce statis electricity on high speed web processing machines.
Best Used For:
They are used within the paper, film, foil, and plastic industries.
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Anti-static Tank
Our anti-static tanks are coated with anti-static coatings to prevent static from hindering process flow and causing severe build-up on the tank’s walls.
Benefits:
Improve service life.
Best Used For:
A wide variety of industries.
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Anvil Rollers
Anvil rollers, also known as slitter rollers, are hardened rollers on which a circular cutter rides in order to part, slit or perforate the web.
Benefits:
Some slitter rollers are multi-grooved over which a razor or razors are mounted to slit the web.
Best Used For:
Anvil rollers are used for slitting (separating) applications.
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ARCOSTRETCHER
Arcostretcher rollers are available in single, double, quad or six groove patterns.
Benefits:
Ideal for handling very thin substrates and allows converters to run these thinner substrates at lower tensions and higher line speeds for better productivity.
Best Used For:
Bowed roll and stretch roll applications.
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Assembly
In providing turnkey solutions to our customers, we are often asked to also provide fabrication and assembly services associated with our machining and covering solutions.
Benefits:
On stop shop capability to solve manufacturing problems.
Best Used For:
We provide this service along with program management of such projects.
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Balancing
Two plane and 3 plane balancing is a common request. Â Detailed balance reports are provided post-balancing, ensuring that roller and parts perform in an optimal manner. Â
Benefits:
This is increasingly important in today's high running machine speeds.
Best Used For:
Roll and machine balance.
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Bearing Surfaces
We coat bearing surfaces with wear-resistant coatings in order to have longer run-times per component and protection from high pressures and rough environments.
Benefits:
Extend service life.
Best Used For:
A wide variety of industries.
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Bin
Bins are great storage solutions, prevent wear, and provide easy cleanability.
Benefits:
We offer numerous coatings designed to protect bins during various applications.
Best Used For:
A wide variety of industries.
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Bowed Rollers
Bowed rollers address web handling and wrinkling problems in a wide variety of materials and web speeds.
Benefits:
Can be rubber covered or steel segmented and can have a fixed or adjustable bow.
Best Used For:
Bowed roll and stretch roll applications.
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Box Repair
We offer roller and crating repairs on storage and transport boxes, which are repaired and refurbished with our in-house capabilities.
Benefits:
Re-store transportation containers reducing cost.
Best Used For:
Box Repair
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Broaching
Broaching is a machining process that uses a toothed tool  to remove material.  Typical workpieces include small to medium-sized castings, forgings, screw machine parts, and stampings.
Benefits:
Maximum machining flexibility.
Best Used For:
Broaching is used when precision machining is required, especially for odd shapes. Commonly machined surfaces include circular and non-circular holes, splines, keyways, and flat surfaces.
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Building-Up & Re-machining Journals
Building up (welding) and re-machining is usually done if a journal is worn, damaged, or simply bent- ultimately impacting the performance of web processing.
Benefits:
Re-store journals to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Journal Repair
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Calender Rollers
Calender rollers, which are usually configured in pairs, are used to gauge a web to a predetermined thickness by running the web through a controlled gap.
Benefits:
Calender rollers are series of hard pressure rollers that are used on-line or off-line to form or smooth a sheet of material like paper or plastic film.
Best Used For:
Calendar Rollers
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Carbon Fiber Rollers
Rollers that are primarily used when both high strength and low weight are needed. We also manufacture and coat carbon fiber unwind and rewind shafts and reel spools.
Benefits:
Referred to as our Valcom product; unique in the industry with bonding techniques that enable us to be only supplier to provide hard facing and ceramic coatings to a ground finish on carbon fiber rolls!
Best Used For:
Carbon fiber rolls.
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Centerless Grinding
Centerless grinding is process that uses abrasive cutting to remove material. This differs from centered grinding operations in that no spindle or fixture is used to locate and secure the workpiece.
Benefits:
Workpiece is secured between two rotary grinding wheels, and the speed of their rotation relative to each other determines the rate at which material is removed from the workpiece.
Best Used For:
A wide variety of applications.
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Ceramic Heater Technology Rollers
Our ceramic heater rollers are coated to provide uniform temperature at their surface, providing unmatched temperature uniformity and efficient heat transfer.
Benefits:
Temperature uniformity and efficient heat transfer.
Best Used For:
Heat transfer rolls.
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Chemical Resistance Property Testing
These tests are conducted to determine chemical resistance characteristics of a covering, coating or finished part.
Benefits:
(1) Customer Media Immersion Testing (2) Volume, Weight and Hardness Change Data (3) Corrosion Resistance Testing (4) Solvent Wipe Testing
Best Used For:
Wide range of problem solving applications around corrosion protection.
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Chemicals - Solid and Liquid
We apply engineered coating solutions based on specific corrosion concerns in each chemical environment, which protects our products and their life spans.
Benefits:
Extend service life.
Best Used For:
A wide variety of industries.
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Chevron or Herringbone Grooving
Spreader rollers grooving can take many forms including: herringbone pattern, chevron groove pattern, reverse taper configuration, and grooved rubber covers.
Benefits:
Improved web handling; wrinkle release
Best Used For:
Bowed roll and stretch roll applications.
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Chrome Plating
Standard Chrome plating for new cores as well as re-chroming of used cores.
Benefits:
Corrosion protection and other key surface protection properties
Best Used For:
Heat transfer and chill rolls; other surfaces requiring corrosion protection.
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Chrome Plus +
Chrome Plus is a environmentally friendly carbide coating replacement for Chrome. With equivalent price, performance, surface finish and thermal transfer properties.
Benefits:
Green replacement for Chrome. A scratch resistant and repair capable coating for use in a wide variety of applications.
Best Used For:
Heat transfer and chill rolls and other metals surfaces.
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Chute
We apply non-stick, low-friction, and anti-static coatings to chutes, which improves flow and down-time without the need of vibrators or air cannons.
Benefits:
Improves flow and down-time without the need of vibrators or air cannons.
Best Used For:
A wide variety of industries.
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CNC Lathes
The utilization of CNC lathes are one of the various machining services that we offer.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide range of machining needs from production to job shop applications.
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Coating Thickness and Condition
Through our on-site and in-house capabilities we assess coating thickness and condition, which is an important measurement when understanding resurfacing or reconditioning needs.
Benefits:
Identify current life of coating layer.
Best Used For:
Wide range of applications.
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Combustion Wire Metallizing
In this process, various metal wire is fed into an oxygen-acetylene gas mixture. It is then in a molten state and sprayed onto the part being processed.
Benefits:
This most basic of coating techniques is limited by maximum temperature attainable and the universe of materials that can be set.
Best Used For:
Utilized to apply metal based coatings.
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Compression Load Deflection Testing
Compression Load Deflection Testing is one of the services we offer as part of our physical property tests.
Benefits:
This is useful in determing how a rubber covering will perform in a process condition.
Best Used For:
It is a nondestructive method for determining relationship between compressive load and deflection under load for vulcanized rubber. (ASTM D-575).
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