5-Axis Machining
We offer 5-axis machining of parts. This service is when our CNC machine is needed to approach the part from multiple directions.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide range of machining needs from production to job shop applications.
View DetailsAccumulator Rollers
Accumulator roller are used in film and metal handling lines.
Benefits:
Ozone and abrasion resistant, and do not degrade from oils or corrosive materials.
Best Used For:
Accumulator Rollers
View DetailsAcid Flushing
Acid flushing breaks down and flushes out the internal corrosion deposits and blockages in heat transfer rollers to improve flowrates and improve thermal conductivity.
Benefits:
Improves efficiencies in heat transfer rates.
Best Used For:
Heat Transfer and Chill Rolls
View DetailsActuator Shafts
Actuator shafts are either manfuactured new or refurbished back original dimensions. Often these shafts are coated with corrosions or wear resistant coatings.
Benefits:
Corrosions or wear resistant coatings.
Best Used For:
A wide variety of industries.
View DetailsAdhesive Pans
Adhesive pans are used to catch excess adhesive during manufacturing.
Benefits:
Coatings designed to improve pan cleanabilty and extend the life.
Best Used For:
A wide variety of industries.
View DetailsAir Bars
Air bars are used to control alignment and directional change of substrates.
Benefits:
Coatings improve performance, eliminate build-up, and extend their life span.
Best Used For:
A wide variety of industries.
View DetailsAir Shafts
Air shafts are used in processing for winding and unwinding substrates.
Benefits:
Apply high friction coatings to reduce slippage and increase performance.
Best Used For:
A wide variety of industries.
View DetailsAnalytical Property Testing
Specific testing methods that include; Ash and Soxhlet Extraction Analysis, FT-IR Analysis by Diamond ATR, and FT-IR Spectrophotometric Analysis.
Benefits:
Identify root cause problems and limitiations from current performance.
Best Used For:
This is used to understand material composition and improve upon performance characteristics.
View DetailsAnilox Rollers
Anilox rollers are engraved or coated with a porous surface to contain ink, adhesive, or liquid until its application.
Benefits:
Uniform printing.
Best Used For:
Printing ink distribution
View DetailsAnti-static Idler Rollers
Anti-static idler rollers are manufactured and used to reduce static electricity build-up.
Benefits:
Reduce statis electricity on high speed web processing machines.
Best Used For:
They are used within the paper, film, foil, and plastic industries.
View DetailsAnvil Rollers
Anvil rollers, also known as slitter rollers, are hardened rollers on which a circular cutter rides in order to part, slit or perforate the web.
Benefits:
Some slitter rollers are multi-grooved over which a razor or razors are mounted to slit the web.
Best Used For:
Anvil rollers are used for slitting (separating) applications.
View DetailsAssembly
In providing turnkey solutions to our customers, we are often asked to also provide fabrication and assembly services associated with our machining and covering solutions.
Benefits:
On stop shop capability to solve manufacturing problems.
Best Used For:
We provide this service along with program management of such projects.
View DetailsBack Up Rollers
Back up rollers are used in various applications to provide stability and thermal enhancements.
Benefits:
We offer various covers for our rollers for optimal coverage.
Best Used For:
Back Up Rollers
View DetailsBalancing
Two plane and 3 plane balancing is a common request. Â Detailed balance reports are provided post-balancing, ensuring that roller and parts perform in an optimal manner. Â
Benefits:
This is increasingly important in today's high running machine speeds.
Best Used For:
Roll and machine balance.
View DetailsBearing Surfaces
We coat bearing surfaces with wear-resistant coatings in order to have longer run-times per component and protection from high pressures and rough environments.
Benefits:
Extend service life.
Best Used For:
A wide variety of industries.
View DetailsBox Repair
We offer roller and crating repairs on storage and transport boxes, which are repaired and refurbished with our in-house capabilities.
Benefits:
Re-store transportation containers reducing cost.
Best Used For:
Box Repair
View DetailsBreast Rollers
Breast rollers are used within the paper industry in the first phase of forming a sheet of paper.
Benefits:
Coated breast rollers for corrosion and wear-resistance.
Best Used For:
Breast Rollers
View DetailsBroaching
Broaching is a machining process that uses a toothed tool  to remove material.  Typical workpieces include small to medium-sized castings, forgings, screw machine parts, and stampings.
Benefits:
Maximum machining flexibility.
Best Used For:
Broaching is used when precision machining is required, especially for odd shapes. Commonly machined surfaces include circular and non-circular holes, splines, keyways, and flat surfaces.
View DetailsBuilding-Up & Re-machining Journals
Building up (welding) and re-machining is usually done if a journal is worn, damaged, or simply bent- ultimately impacting the performance of web processing.
Benefits:
Re-store journals to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Journal Repair
View DetailsBump Rollers
Bump rollers are manufactured and used for splicing and/or joining two webs together.
Benefits:
Used within the paper, film, foil, and plastic industries.
Best Used For:
Bump Rollers
View DetailsCeramic Heater Technology Rollers
Our ceramic heater rollers are coated to provide uniform temperature at their surface, providing unmatched temperature uniformity and efficient heat transfer.
Benefits:
Temperature uniformity and efficient heat transfer.
Best Used For:
Heat transfer rolls.
View DetailsCharge Rollers
Charge rollers are used to transfer or project electrostatic charges.
Benefits:
Coated with thermal spray ceramics and other elastomeric material.
Best Used For:
Charge rollers are used to transfer or project electrostatic charges.
View DetailsChemical Resistance Property Testing
These tests are conducted to determine chemical resistance characteristics of a covering, coating or finished part.
Benefits:
(1) Customer Media Immersion Testing (2) Volume, Weight and Hardness Change Data (3) Corrosion Resistance Testing (4) Solvent Wipe Testing
Best Used For:
Wide range of problem solving applications around corrosion protection.
View DetailsChrome Plating
Standard Chrome plating for new cores as well as re-chroming of used cores.
Benefits:
Corrosion protection and other key surface protection properties
Best Used For:
Heat transfer and chill rolls; other surfaces requiring corrosion protection.
View DetailsChrome Plus +
Chrome Plus is a environmentally friendly carbide coating replacement for Chrome. With equivalent price, performance, surface finish and thermal transfer properties.
Benefits:
Green replacement for Chrome. A scratch resistant and repair capable coating for use in a wide variety of applications.
Best Used For:
Heat transfer and chill rolls and other metals surfaces.
View DetailsChute
We apply non-stick, low-friction, and anti-static coatings to chutes, which improves flow and down-time without the need of vibrators or air cannons.
Benefits:
Improves flow and down-time without the need of vibrators or air cannons.
Best Used For:
A wide variety of industries.
View DetailsCNC Lathes
The utilization of CNC lathes are one of the various machining services that we offer.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide range of machining needs from production to job shop applications.
View DetailsCoating Rollers
We design and manufacture coating rollers, which are involved in the application process of coating substrates such as: paper, fabric, film, foil, and more.
Benefits:
Apply even coat weight due to uniformity.
Best Used For:
Coating Rollers
View DetailsCoating Thickness and Condition
Through our on-site and in-house capabilities we assess coating thickness and condition, which is an important measurement when understanding resurfacing or reconditioning needs.
Benefits:
Identify current life of coating layer.
Best Used For:
Wide range of applications.
View Details
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