5-Axis Machining
We offer 5-axis machining of parts. This service is when our CNC machine is needed to approach the part from multiple directions.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide range of machining needs from production to job shop applications.
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Accumulator Rollers
Accumulator roller are used in film and metal handling lines.
Benefits:
Ozone and abrasion resistant, and do not degrade from oils or corrosive materials.
Best Used For:
Accumulator Rollers
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Acid Flushing
Acid flushing breaks down and flushes out the internal corrosion deposits and blockages in heat transfer rollers to improve flowrates and improve thermal conductivity.
Benefits:
Improves efficiencies in heat transfer rates.
Best Used For:
Heat Transfer and Chill Rolls
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Actuator Shafts
Actuator shafts are either manfuactured new or refurbished back original dimensions. Often these shafts are coated with corrosions or wear resistant coatings.
Benefits:
Corrosions or wear resistant coatings.
Best Used For:
A wide variety of industries.
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Adhesive Pans
Adhesive pans are used to catch excess adhesive during manufacturing.
Benefits:
Coatings designed to improve pan cleanabilty and extend the life.
Best Used For:
A wide variety of industries.
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Air Bars
Air bars are used to control alignment and directional change of substrates.
Benefits:
Coatings improve performance, eliminate build-up, and extend their life span.
Best Used For:
A wide variety of industries.
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Air Shafts
Air shafts are used in processing for winding and unwinding substrates.
Benefits:
Apply high friction coatings to reduce slippage and increase performance.
Best Used For:
A wide variety of industries.
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Airless Spray
Airless spray is one of our application techniques for applying several different type of coatings.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Analytical Property Testing
Specific testing methods that include; Ash and Soxhlet Extraction Analysis, FT-IR Analysis by Diamond ATR, and FT-IR Spectrophotometric Analysis.
Benefits:
Identify root cause problems and limitiations from current performance.
Best Used For:
This is used to understand material composition and improve upon performance characteristics.
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Anilox Rollers
Anilox rollers are engraved or coated with a porous surface to contain ink, adhesive, or liquid until its application.
Benefits:
Uniform printing.
Best Used For:
Printing ink distribution
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Anodizing
Anodizing is an electrochemical process that converts the metal surface into a decorative, durable, corrosion-resistant, anodic oxide finish.
Benefits:
Aluminum is ideally suited to anodizing, although other nonferrous metals, such as magnesium and titanium, also can be anodized.
Best Used For:
We provide anodizing to a wide variety of parts and is one of the various services that we offer.
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Anti-static Idler Rollers
Anti-static idler rollers are manufactured and used to reduce static electricity build-up.
Benefits:
Reduce statis electricity on high speed web processing machines.
Best Used For:
They are used within the paper, film, foil, and plastic industries.
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Anvil Rollers
Anvil rollers, also known as slitter rollers, are hardened rollers on which a circular cutter rides in order to part, slit or perforate the web.
Benefits:
Some slitter rollers are multi-grooved over which a razor or razors are mounted to slit the web.
Best Used For:
Anvil rollers are used for slitting (separating) applications.
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Assembly
In providing turnkey solutions to our customers, we are often asked to also provide fabrication and assembly services associated with our machining and covering solutions.
Benefits:
On stop shop capability to solve manufacturing problems.
Best Used For:
We provide this service along with program management of such projects.
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Back Up Rollers
Back up rollers are used in various applications to provide stability and thermal enhancements.
Benefits:
We offer various covers for our rollers for optimal coverage.
Best Used For:
Back Up Rollers
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Balancing
Two plane and 3 plane balancing is a common request. Detailed balance reports are provided post-balancing, ensuring that roller and parts perform in an optimal manner.
Benefits:
This is increasingly important in today's high running machine speeds.
Best Used For:
Roll and machine balance.
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Bearing Surfaces
We coat bearing surfaces with wear-resistant coatings in order to have longer run-times per component and protection from high pressures and rough environments.
Benefits:
Extend service life.
Best Used For:
A wide variety of industries.
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Box Repair
We offer roller and crating repairs on storage and transport boxes, which are repaired and refurbished with our in-house capabilities.
Benefits:
Re-store transportation containers reducing cost.
Best Used For:
Box Repair
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Breast Rollers
Breast rollers are used within the paper industry in the first phase of forming a sheet of paper.
Benefits:
Coated breast rollers for corrosion and wear-resistance.
Best Used For:
Breast Rollers
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Broaching
Broaching is a machining process that uses a toothed tool to remove material. Typical workpieces include small to medium-sized castings, forgings, screw machine parts, and stampings.
Benefits:
Maximum machining flexibility.
Best Used For:
Broaching is used when precision machining is required, especially for odd shapes. Commonly machined surfaces include circular and non-circular holes, splines, keyways, and flat surfaces.
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Building-Up & Re-machining Journals
Building up (welding) and re-machining is usually done if a journal is worn, damaged, or simply bent- ultimately impacting the performance of web processing.
Benefits:
Re-store journals to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Journal Repair
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Bump Rollers
Bump rollers are manufactured and used for splicing and/or joining two webs together.
Benefits:
Used within the paper, film, foil, and plastic industries.
Best Used For:
Bump Rollers
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Ceramic Heater Technology Rollers
Our ceramic heater rollers are coated to provide uniform temperature at their surface, providing unmatched temperature uniformity and efficient heat transfer.
Benefits:
Temperature uniformity and efficient heat transfer.
Best Used For:
Heat transfer rolls.
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Charge Rollers
Charge rollers are used to transfer or project electrostatic charges.
Benefits:
Coated with thermal spray ceramics and other elastomeric material.
Best Used For:
Charge rollers are used to transfer or project electrostatic charges.
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Chemical Resistance Property Testing
These tests are conducted to determine chemical resistance characteristics of a covering, coating or finished part.
Benefits:
(1) Customer Media Immersion Testing (2) Volume, Weight and Hardness Change Data (3) Corrosion Resistance Testing (4) Solvent Wipe Testing
Best Used For:
Wide range of problem solving applications around corrosion protection.
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Chrome Plating
Standard Chrome plating for new cores as well as re-chroming of used cores.
Benefits:
Corrosion protection and other key surface protection properties
Best Used For:
Heat transfer and chill rolls; other surfaces requiring corrosion protection.
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Chrome Plus +
Chrome Plus is a environmentally friendly carbide coating replacement for Chrome. With equivalent price, performance, surface finish and thermal transfer properties.
Benefits:
Green replacement for Chrome. A scratch resistant and repair capable coating for use in a wide variety of applications.
Best Used For:
Heat transfer and chill rolls and other metals surfaces.
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Chute
We apply non-stick, low-friction, and anti-static coatings to chutes, which improves flow and down-time without the need of vibrators or air cannons.
Benefits:
Improves flow and down-time without the need of vibrators or air cannons.
Best Used For:
A wide variety of industries.
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CNC Lathes
The utilization of CNC lathes are one of the various machining services that we offer.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide range of machining needs from production to job shop applications.
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