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Home / Industrial Coatings / Coating Processes

Coating Processes

The optimal industrial coating can include many types of materials and application techniques. Our complete capabilities of the different processes uniquely positions us to provide the best solution.

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  • airless spray gun

    Airless Spray

    Airless spray is one of our application techniques for applying several different type of coatings.

    Benefits: 

    Polymer applied coatings.

    Best Used For: 

    Wide range of polymer coating applications.

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  • anodizing

    Anodizing

    Anodizing is an electrochemical process that converts the metal surface into a decorative, durable, corrosion-resistant, anodic oxide finish.

    Benefits: 

    Aluminum is ideally suited to anodizing, although other nonferrous metals, such as magnesium and titanium, also can be anodized.

    Best Used For: 

    We provide anodizing to a wide variety of parts and is one of the various services that we offer.

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  • metalizing

    Combustion Wire Metallizing

    In this process, various metal wire is fed into an oxygen-acetylene gas mixture. It is then in a molten state and sprayed onto the part being processed.

    Benefits: 

    This most basic of coating techniques is limited by maximum temperature attainable and the universe of materials that can be set.

    Best Used For: 

    Utilized to apply metal based coatings.

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  • arc spray

    Electric Arc

    This process uses materials in wire form, but the heat source is the arcing of two electrically conductive wires. Material is melted and propelled on the part at a greater velocity than metallizing.

    Benefits: 

    Higher temperatures allow for an increased source of base materials, faster rates of deposition, and improved bond and coating density.

    Best Used For: 

    Utilized to apply metal based coatings.

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  • plasma-logo-PRODUCTS

    Electrostatic

    Through our electrostatic systems we are able to apply: fluorocarbons, fluoropolymers, silicones, epoxies, and Teflon® industrial coatings.

    Benefits: 

    Polymer applied coatings.

    Best Used For: 

    Wide range of polymer coating applications.

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  • Thermal spraying gates

    HVOF

    In this process metal particles actually travel faster than the speed of sound, generating the best bond strengths, density and hardness of all our processes.

    Benefits: 

    HVOF does not reach temperatures that are attainable with plasma processes so materials such as ceramicsare not processed with this technique.

    Best Used For: 

    Utilized to apply metal based coatings.

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  • Laser Cladding of Gate

    Laser Cladding

    Laser cladding is an additive manufacturing process that utilizes a laser to metallurgically bond performance coatings to a product’s base material.

    Benefits: 

    The process uses the laser to create a melt pool of the base material. The coating material is introduced into this melt pool in either powder or wire form.

    Best Used For: 

    A wide range of cladding applications; including small footprint applications.

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  • plasma-logo-PRODUCTS

    Liquid Dispersion

    Liquid dispersion is a polymer coating process technique used in a wide variety of applications.

    Benefits: 

    Polymer applied coatings.

    Best Used For: 

    Wide range of polymer coating applications.

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  • plasma spray

    Plasma Spray

    In this process we use various gasses that are ignited by an electric arc. Temperatures can rise up to 30,000° F while the part temperature remains at less than 200°F.

    Benefits: 

    Particle velocity is greater than in the other four systems. One of the benefits of using this system is the high heat, which can process materials with high melting points (including ceramics).

    Best Used For: 

    Utilized to apply metal and ceramic based coatings.

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  • PTA welding

    Plasma Transferred Arc

    We manufacture and utlize plasma transferred arc welding or cladding systems to provide wear and corrosion resistant coatings or claddings. 

    Benefits: 

    Provide a protective wear layer or rebuild parts back to original dimensional integrity.

    Best Used For: 

    This technology is used to rebuild surfaces back to original dimensional integrity.

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  • plasma-logo-PRODUCTS

    Powder Coat

    The powder coat process is used in many of our polmyer coating processes.

    Benefits: 

    Polymer applied coatings.

    Best Used For: 

    Wide range of polymer coating applications.

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  • Thermal spraying gates

    Thermal Spray

    Method of applying materials onto a base material by heating particles, creating a semi-molten state. Particles then propelled by high velocity onto a substrate and adhere via a mechanical bond.

    Benefits: 

    This technique is considered the "cold method of welding", where high temperatures can be achieved in the heated pocket, while the temperature of the part itself usually remains under 200°F.

    Best Used For: 

    Utilized to apply metal and ceramic based coatings.

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Showing all 12 results

Industrial Coatings
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