5-Axis Machining
We offer 5-axis machining of parts. This service is when our CNC machine is needed to approach the part from multiple directions.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide range of machining needs from production to job shop applications.
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Accumulator Rollers
Accumulator roller are used in film and metal handling lines.
Benefits:
Ozone and abrasion resistant, and do not degrade from oils or corrosive materials.
Best Used For:
Accumulator Rollers
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Acid Flushing
Acid flushing breaks down and flushes out the internal corrosion deposits and blockages in heat transfer rollers to improve flowrates and improve thermal conductivity.
Benefits:
Improves efficiencies in heat transfer rates.
Best Used For:
Heat Transfer and Chill Rolls
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Actuator Shafts
Actuator shafts are either manfuactured new or refurbished back original dimensions. Often these shafts are coated with corrosions or wear resistant coatings.
Benefits:
Corrosions or wear resistant coatings.
Best Used For:
A wide variety of industries.
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Adhesive Pans
Adhesive pans are used to catch excess adhesive during manufacturing.
Benefits:
Coatings designed to improve pan cleanabilty and extend the life.
Best Used For:
A wide variety of industries.
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Air Shafts
Air shafts are used in processing for winding and unwinding substrates.
Benefits:
Apply high friction coatings to reduce slippage and increase performance.
Best Used For:
A wide variety of industries.
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Analytical Property Testing
Specific testing methods that include; Ash and Soxhlet Extraction Analysis, FT-IR Analysis by Diamond ATR, and FT-IR Spectrophotometric Analysis.
Benefits:
Identify root cause problems and limitiations from current performance.
Best Used For:
This is used to understand material composition and improve upon performance characteristics.
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Anti-static Tank
Our anti-static tanks are coated with anti-static coatings to prevent static from hindering process flow and causing severe build-up on the tank’s walls.
Benefits:
Improve service life.
Best Used For:
A wide variety of industries.
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Ash and Soxhlet Extraction Analysis
Ash and soxhlet extraction analysis is one of the services we offer as part of our analytical property tests.
Benefits:
Identify root cause problems and limitiations from current performance.
Best Used For:
It is the process of transferring partially soluble components of a solid to the liquid phase using a Soxhlet extractor for material and composition analysis.
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Assembly
In providing turnkey solutions to our customers, we are often asked to also provide fabrication and assembly services associated with our machining and covering solutions.
Benefits:
On stop shop capability to solve manufacturing problems.
Best Used For:
We provide this service along with program management of such projects.
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Back Up Rollers
Back up rollers are used in various applications to provide stability and thermal enhancements.
Benefits:
We offer various covers for our rollers for optimal coverage.
Best Used For:
Back Up Rollers
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Balancing
Two plane and 3 plane balancing is a common request. Detailed balance reports are provided post-balancing, ensuring that roller and parts perform in an optimal manner.
Benefits:
This is increasingly important in today's high running machine speeds.
Best Used For:
Roll and machine balance.
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Balers
Balers are used to collect reclaim of trimmed product for recycling and disposal.
Benefits:
Coat bailers to combat erosion, contamination, and product build-up.
Best Used For:
A wide variety of industries.
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Bearing Surfaces
We coat bearing surfaces with wear-resistant coatings in order to have longer run-times per component and protection from high pressures and rough environments.
Benefits:
Extend service life.
Best Used For:
A wide variety of industries.
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Bin
Bins are great storage solutions, prevent wear, and provide easy cleanability.
Benefits:
We offer numerous coatings designed to protect bins during various applications.
Best Used For:
A wide variety of industries.
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Boiler Tubes
We apply corrosion and wear resistant-metal and ceramic solutions to boiler tubes to protect their surfaces from hot oxidation and erosion from fine particles.
Benefits:
Extend service life.
Best Used For:
Boilers in a wide variety of process industries.
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Box Repair
We offer roller and crating repairs on storage and transport boxes, which are repaired and refurbished with our in-house capabilities.
Benefits:
Re-store transportation containers reducing cost.
Best Used For:
Box Repair
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Bridle Rollers
Bridle rollers drive strips through the production line.
Benefits:
Ozone and abrasion resistant, and will not degrade from oils or corrosive materials.
Best Used For:
Bridle Rollers
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Broaching
Broaching is a machining process that uses a toothed tool to remove material. Typical workpieces include small to medium-sized castings, forgings, screw machine parts, and stampings.
Benefits:
Maximum machining flexibility.
Best Used For:
Broaching is used when precision machining is required, especially for odd shapes. Commonly machined surfaces include circular and non-circular holes, splines, keyways, and flat surfaces.
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Building-Up & Re-machining Journals
Building up (welding) and re-machining is usually done if a journal is worn, damaged, or simply bent- ultimately impacting the performance of web processing.
Benefits:
Re-store journals to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Journal Repair
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Burners
Burners are used in corrosive and abrasive environments.
Benefits:
Coat burners with a wide range of alloys that address the issues of corrosion and abrasion.
Best Used For:
A wide variety of industries.
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Calender Rollers
Calender rollers, which are usually configured in pairs, are used to gauge a web to a predetermined thickness by running the web through a controlled gap.
Benefits:
Calender rollers are series of hard pressure rollers that are used on-line or off-line to form or smooth a sheet of material like paper or plastic film.
Best Used For:
Calendar Rollers
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Carbon Fiber Rollers
Rollers that are primarily used when both high strength and low weight are needed. We also manufacture and coat carbon fiber unwind and rewind shafts and reel spools.
Benefits:
Referred to as our Valcom product; unique in the industry with bonding techniques that enable us to be only supplier to provide hard facing and ceramic coatings to a ground finish on carbon fiber rolls!
Best Used For:
Carbon fiber rolls.
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Centerless Grinding
Centerless grinding is process that uses abrasive cutting to remove material. This differs from centered grinding operations in that no spindle or fixture is used to locate and secure the workpiece.
Benefits:
Workpiece is secured between two rotary grinding wheels, and the speed of their rotation relative to each other determines the rate at which material is removed from the workpiece.
Best Used For:
A wide variety of applications.
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Ceramic Heater Technology Rollers
Our ceramic heater rollers are coated to provide uniform temperature at their surface, providing unmatched temperature uniformity and efficient heat transfer.
Benefits:
Temperature uniformity and efficient heat transfer.
Best Used For:
Heat transfer rolls.
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Chemical Coater Applicator Rollers
Chemical coater application rollers are used to apply chemicals to metals.
Benefits:
Rollers have a longer life span because of their ability to withstand wear.
Best Used For:
Chemical Coater Applicator Rollers
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Chemical Resistance Property Testing
These tests are conducted to determine chemical resistance characteristics of a covering, coating or finished part.
Benefits:
(1) Customer Media Immersion Testing (2) Volume, Weight and Hardness Change Data (3) Corrosion Resistance Testing (4) Solvent Wipe Testing
Best Used For:
Wide range of problem solving applications around corrosion protection.
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Chevron or Herringbone Grooving
Spreader rollers grooving can take many forms including: herringbone pattern, chevron groove pattern, reverse taper configuration, and grooved rubber covers.
Benefits:
Improved web handling; wrinkle release
Best Used For:
Bowed roll and stretch roll applications.
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Chrome Plating
Standard Chrome plating for new cores as well as re-chroming of used cores.
Benefits:
Corrosion protection and other key surface protection properties
Best Used For:
Heat transfer and chill rolls; other surfaces requiring corrosion protection.
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