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Actuator Shafts
Actuator shafts are either manfuactured new or refurbished back original dimensions. Often these shafts are coated with corrosions or wear resistant coatings.
Benefits:
Corrosions or wear resistant coatings.
Best Used For:
A wide variety of industries.
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Adhesive Pans
Adhesive pans are used to catch excess adhesive during manufacturing.
Benefits:
Coatings designed to improve pan cleanabilty and extend the life.
Best Used For:
A wide variety of industries.
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Air Bars
Air bars are used to control alignment and directional change of substrates.
Benefits:
Coatings improve performance, eliminate build-up, and extend their life span.
Best Used For:
A wide variety of industries.
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Air Shafts
Air shafts are used in processing for winding and unwinding substrates.
Benefits:
Apply high friction coatings to reduce slippage and increase performance.
Best Used For:
A wide variety of industries.
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Bearing Surfaces
We coat bearing surfaces with wear-resistant coatings in order to have longer run-times per component and protection from high pressures and rough environments.
Benefits:
Extend service life.
Best Used For:
A wide variety of industries.
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Bin
Bins are great storage solutions, prevent wear, and provide easy cleanability.
Benefits:
We offer numerous coatings designed to protect bins during various applications.
Best Used For:
A wide variety of industries.
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Chrome Plating
Standard Chrome plating for new cores as well as re-chroming of used cores.
Benefits:
Corrosion protection and other key surface protection properties
Best Used For:
Heat transfer and chill rolls; other surfaces requiring corrosion protection.
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Chrome Plus +
Chrome Plus is a environmentally friendly carbide coating replacement for Chrome. With equivalent price, performance, surface finish and thermal transfer properties.
Benefits:
Green replacement for Chrome. A scratch resistant and repair capable coating for use in a wide variety of applications.
Best Used For:
Heat transfer and chill rolls and other metals surfaces.
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Chute
We apply non-stick, low-friction, and anti-static coatings to chutes, which improves flow and down-time without the need of vibrators or air cannons.
Benefits:
Improves flow and down-time without the need of vibrators or air cannons.
Best Used For:
A wide variety of industries.
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Combustion Wire Metallizing
In this process, various metal wire is fed into an oxygen-acetylene gas mixture. It is then in a molten state and sprayed onto the part being processed.
Benefits:
This most basic of coating techniques is limited by maximum temperature attainable and the universe of materials that can be set.
Best Used For:
Utilized to apply metal based coatings.
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Corrosion Protection
We have a wide range of coating options to help address corrosion. Pptions include the application of thermally sprayed metals and polymers or a combination of the two technologies.
Benefits:
In many instances, our coatings can address the corrosive problem while providing secondary benefits such as release or improved surface hardness promoting erosion resistance.
Best Used For:
A wide range of corrosion protection applications.
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Electric Arc
This process uses materials in wire form, but the heat source is the arcing of two electrically conductive wires. Material is melted and propelled on the part at a greater velocity than metallizing.
Benefits:
Higher temperatures allow for an increased source of base materials, faster rates of deposition, and improved bond and coating density.
Best Used For:
Utilized to apply metal based coatings.
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Electrically Conductive
Our electrically conductive coatings can be applied to: anti-static idler rollers, anti-static tanks, bins, chutes, silo coatings, and web grounding rollers for charged webs.
Benefits:
Electrical conductivity.
Best Used For:
These coatings are also used in medical and electronic applications.
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Electrically Insulated
Our electrically insulated coatings can be applied to: bins, chutes, corona treater rollers, silo coatings, web insulated tanks, and support rollers for electrically charged processes.
Benefits:
Electrical insulation.
Best Used For:
They are also used in medical and electronic coating applications.
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Electrostatic
Through our electrostatic systems we are able to apply: fluorocarbons, fluoropolymers, silicones, epoxies, and Teflon® industrial coatings.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Folding Horn
We coat folding horns with durable, wear-resistant, low-friction coatings which increases production throughput and less rejects during the converting process.
Benefits:
Increases production throughput and less rejects during the converting process.
Best Used For:
A wide variety of high temperature applications.
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Folding Rails
We coat folding rails with durable, wear-resistant, low-friction coatings which increases production throughput and less rejects during the converting process.
Benefits:
Increases production throughput and less rejects during the converting process.
Best Used For:
A wide range of converting processess.
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Heat Bars
Heat bars are used in various sealing operations.
Benefits:
Apply non-stick coatings to heat bars to provide more precise, repetitive sealing and easier cleanability.
Best Used For:
A wide range of industries and applications
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Hot Melt
We provide release coatings on a number of parts that are exposed to hot-melt adhesives where “no-stick” and release is needed to improve productivity and clean-up.
Benefits:
No-stick and release is needed to improve productivity and clean-up.
Best Used For:
A wide range of converting processess.
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HVOF
In this process metal particles actually travel faster than the speed of sound, generating the best bond strengths, density and hardness of all our processes.
Benefits:
HVOF does not reach temperatures that are attainable with plasma processes so materials such as ceramicsare not processed with this technique.
Best Used For:
Utilized to apply metal based coatings.
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Ink Pans
Ink pans are used to contain ink that is to be applied onto substrates.
Benefits:
Offer various coatings designed to significantly ease the cleanability of the pans.
Best Used For:
Used in the printing industry.
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Laser Cladding
Laser cladding is an additive manufacturing process that utilizes a laser to metallurgically bond performance coatings to a product’s base material.
Benefits:
The process uses the laser to create a melt pool of the base material. The coating material is introduced into this melt pool in either powder or wire form.
Best Used For:
A wide range of cladding applications; including small footprint applications.
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Liquid Dispersion
Liquid dispersion is a polymer coating process technique used in a wide variety of applications.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Low Friction
Reduce the cleanup and buildup of such materials as starches, paints, adhesives, latex, rubber, food, paper, ice, sugar, resins, tapes, inks.
Benefits:
Extremely wear resistant and long lasting.
Best Used For:
Hard base onto your part and then impregnate one of our Low COF release agents into that coating.
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Machine Frame
We deisgn, engineer and apply coatings to machine frames for wear and corrosion resistance to extend their life spans.
Benefits:
Service is provided on-site.
Best Used For:
A wide range of industries and applications
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Nickel Plating
Electroless Nickel plating offers some advantages over chrome plating. It has a better resistance to corrosion with relatively thinner coatings than chrome.
Benefits:
Electroless Nickel plating in the as-plated condition has a hardness of approximately 50Rc. It can be heat treated by baking to a hardness of approximately 70Rc.
Best Used For:
Electroless Nickel plating can be applied to aluminum and steel.
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Non & Conductive Coatings
Conductive and non-conductive coatings are used promote or limit the flow of heat or electrical current into or away from the object that is coated.
Benefits:
Wide variety of metal, metal alloy, carbide matrix, ceramic, and polymer coatings available with these properties as well as combination coatings composed of thermal spray and polymer coatings.
Best Used For:
Conductive and non-conductive surface properties.
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Oven Idlers
We engineer and apply high friction, wear-resistant, release coatings for oven idler rollers.
Benefits:
High friction, wear-resistant, release coatings.
Best Used For:
Rollers are used to support webs through oven dryers.
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PLASMA 10000 SERIES
Coating series that offer outstanding traction, excellent release, and toughness.
Benefits:
This series is our smoothest version of release and traction coatings, designed for maximum traction. They are also applicable on-site at your facility.
Best Used For:
Traction control in on web processing machines.
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PLASMA 11000 SERIES
Coatings from our PLASMA 11000 series offer excellent release of adhesives and rubber.
Benefits:
This series provides high traction, excellent web tracking and wear resistance.
Best Used For:
Roll positions requiring and traction release associated with adhesives or other sticky materials.
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