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Shaft Repairs
Wear and abarasion resistant coatings can be applied to shafts. Shafts can also be rebuilt or “remanufactured” to original dimensions using cladding technologies.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Shaft Repair
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Side Face and Journals
Side faces and journals on rollers need increased protection,reburbishment and repair.
Benefits:
Extend service life.
Best Used For:
A wide range of industries and applications
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Sleeving & Re-boring
Sleeving and re-boring are often done on journals where a critical journal diameter is worn. A sleeve is machined and put in place within the roller’s bearing.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Journal Repair
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Solvent Wipe Testing
Solvent wipe testing is one of the services we offer as part of our chemical resistance property testing.
Benefits:
Chemical Resistance Property Testing.
Best Used For:
Wide range of problem solving applications and analysis.
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Spiral Grooving for Air Entrapment Removal
Spreader rollers’ grooving can take many forms including: spiral grooving, chevron groove pattern, reverse taper configuration, and grooved rubber covers.
Benefits:
Improved web handling; wrinkle release
Best Used For:
A wide variety of applications.
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Splicing Bump Rollers
Splicing bump rollers are used in manufacturing within the paper, film, and foil industries. Their purpose is joining webs that are expiring to new webs.
Benefits:
Increase machine speeds and reduct sheet breaks.
Best Used For:
Purpose is joining webs that are expiring to new webs.
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Static Release
Static release testing is one of the services we offer as part of our dynamic property testing.
Benefits:
Determine static release properties.
Best Used For:
Wide range of problem solving applications and analysis.
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Steam Hoods
Steam hoods are used where hot water steam is collected.
Benefits:
Offer FDA compliant non-permeable Plasma Coatings that withstand high temperatures to prevent corrosion.
Best Used For:
A wide range of industries and applications
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Straightening Roll Bodies
By inspection and measurement of the size and wall thickness and the severity of the bend, the roller’s body can be straightened within original specifications.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Core Repair
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Stretch Rollers
Stretch rolls are also known as spreader rolls and used in a wide variety of web processing machines.
Benefits:
Increase machine speeds.
Best Used For:
Designd to remove wrinkles from the substrate.
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Support Rollers for Electrically Charged Processes
Support rollers for electrically charged processes require electrical insulation.
Benefits:
Offer various coverings and coatings to be tailored to your application.
Best Used For:
Support Rollers for Electrically Charged Processes
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Surface Energy (Wettability) Testing
Surface energy (wettability) testing is one of the services we offer as part of our physical property testing.
Benefits:
Evaluate surface characteristics.
Best Used For:
Wide range of problem solving applications and analysis.
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Surface Finish (Roughness) Testing
Surface finish (roughness) testing is one of the services we offer as part of our physical property testing.
Benefits:
Determine surface roughness (RA)
Best Used For:
Wide range of problem solving applications and analysis.
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Surface Traction
By using a high traction coating, slippage is eliminated resulting in a more consistent performance resulting in improved machine traction.
Benefits:
Ensure tight starts, eliminate slippage and wrinkles, and improve web tracking and tension control.
Best Used For:
Traction control in on web processing machines.
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Take Up Rollers
We provide wear-resistant, easily cleaned, coatings for take up rollers, which are similar to s-wrap rollers because they guide webs around a specific shape.
Benefits:
Increase machine speeds and quality.
Best Used For:
Take Up Rollers
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Tank Coatings
We manufacture and apply both electrically conductive and electrically insulated tank coatings.
Benefits:
Reduce corrosion, contamination and product build up.
Best Used For:
Tank coatings in a wide variety of industries.
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Temperature Profile
A service we provide that records and inteprets the temperatures of a roll while in use.
Benefits:
Determine temperature levels in process.
Best Used For:
Wide range of problem solving applications and analysis.
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Thermal Conductive
Thermally Conductive and Semi-Conductive Coatings do not significantly impede the flow of heat in or out of the substrate that is coated.
Benefits:
Provide other unique surface properties such as cut and abrasion resistance or release.
Best Used For:
These are used in applications where rapid heat transfer is important, such as heated and chilled rollers.
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Thermal Conductivity Testing
Thermal conductivity testing is one of the services we offer as part of our physical property testing.
Benefits:
Determin thermal conductivity.
Best Used For:
Wide range of problem solving applications and analysis.
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Thermal Insulating
Thermal Insulating coatings prevent the substrate from giving up internal heat or absorbing heat from an external source.
Benefits:
Temperature uniformity and efficient heat transfer.
Best Used For:
A wide variety of applications.
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Thermal Spray
Method of applying materials onto a base material by heating particles, creating a semi-molten state. Particles then propelled by high velocity onto a substrate and adhere via a mechanical bond.
Benefits:
This technique is considered the "cold method of welding", where high temperatures can be achieved in the heated pocket, while the temperature of the part itself usually remains under 200°F.
Best Used For:
Utilized to apply metal and ceramic based coatings.
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Thermal Transfer Rollers
We manufacture a variety of precision thermal transfer rollers with a variety of surface finish options designed to withstand their thermal environments.
Benefits:
Custom designed solutions for specific process conditions.
Best Used For:
Thermal Transfer Rollers
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Thermalon
Thermalon rolls are electrically heated rolls that deliver quicker warm-up times and rapid temperature recovery; with lower energy consumption.
Benefits:
Thermalon boosts productivity through reduced maintenance downtime and improved temperature control. Thermalon can be easily retrofit to replace existing liquid systems.
Best Used For:
Electrically heated rolls.
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TIG Welding
TIG welding is one of the various technologies we are capable of using during cladding, welding, and fabrication.
Benefits:
Wide variety of benefits.
Best Used For:
A wide variety of applications.
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Tower Nip Rollers
Tower nip rollers are made from elastomeric compounds, both natural and synthetic.
Benefits:
Provide various tight tolerance, wear-resistant, seamless nip rollers.
Best Used For:
Tower Nip Rollers
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Tower Rollers
Tower rollers are made from stainless steel and can be high-polished or custom grooved.
Benefits:
Provide various durable, tight tolerance, seamless tower rollers.
Best Used For:
Tower Rollers
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