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Nickel Plating
Electroless Nickel plating offers some advantages over chrome plating. It has a better resistance to corrosion with relatively thinner coatings than chrome.
Benefits:
Electroless Nickel plating –in the as-plated condition has a hardness of approximately 50Rc. It can be heat treated by baking to a hardness of approximately 70Rc.
Best Used For:
Electroless Nickel plating can be applied to aluminum and steel.
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Nip Impressions
A nip impression is a measure of the uniformity of the pressure in a web processing nip. The pressure profile is sometimes referred to as a footprint.
Benefits:
This is useful in understanding how a machine is running or can run better. The company can provide a service in measuring the nip impression.
Best Used For:
Wide range of problem solving applications and analysis in the nip roll position of a web processing machine.
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Nip Rollers
Our nip rollers are available in alloy steel, carbon steel, and stainless steel. Nip rollers are also known as pinch rollers and by various other names.
Benefits:
Proper selection affects product quality and line speeds.
Best Used For:
They are used to press two or more sheets together to form a laminated product.
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Non & Conductive Coatings
Conductive and non-conductive coatings are used promote or limit the flow of heat or electrical current into or away from the object that is coated.
Benefits:
Wide variety of metal, metal alloy, carbide matrix, ceramic, and polymer coatings available with these properties as well as combination coatings composed of thermal spray and polymer coatings.
Best Used For:
Conductive and non-conductive surface properties.
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Non Destructive Testing
Non destructive testing is analysis techniques used to evaluate the material of a roller or part without damaging it.
Benefits:
There is a wide variety of non-destructive tests utilized.
Best Used For:
Wide range of problem solving applications and analysis.
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Oven Idlers
We engineer and apply high friction, wear-resistant, release coatings for oven idler rollers.
Benefits:
High friction, wear-resistant, release coatings.
Best Used For:
Rollers are used to support webs through oven dryers.
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Overlaying Weld
Overlaying welds are utilized to help build up a roller’s body to a larger diameter, repair existing faces on rollers, or incorporate different properties.
Benefits:
Re-store to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Core and Journal Repair
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Ozone Resistance Testing
Ozone resistance testing is one of the services we offer as part of our physical property testing.
Benefits:
Ozone resistance testing
Best Used For:
Wide range of problem solving applications and analysis.
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Paster Rollers
Paster rollers are used in manufacturing within the paper, film, and foil industries.
Benefits:
Improve line speeds and reduce sheet breaks.
Best Used For:
They're used to bump, splice, paste, and join expiring webs to new webs.
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Pegasus
Pegasus rollers have foam polymer bases and offer superior compression and tear resistance. The patented, high release topcoat prevents picking and wrap-ups from adhesive contact.
Benefits:
Patented, high release topcoat prevents picking and wrap-ups from adhesive contact and seals the covering surface to prevent grease and other contaminants from penetrating the foam.
Best Used For:
Superior performer in an "no-crush" roll position weighing in at 70% less than rubber roll coverings. Less weight equates to better responsiveness, faster speed changes and less system drag.
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Pegasus II
The Pegasus II utilizes the same technology as the Pegasus I but features a more wear-resistant urethane outer covering.
Benefits:
These rollers are designed to compress and rebound back to its original size without generating heat.
Best Used For:
Lay on roll position.
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Pellex
Pellex offers specially formulated proprietary coverings and coatings that offer excellent abrasion resistance and overall force resistance which allows accurate delivery of the strands to the cutting unit, producing consistent, uniform pellets.
Benefits:
Specially formulated covering has outstanding abrasion resistance which allows for accurate delivery of the strands to the cutting unit, producing consistent, uniform pellets.
Best Used For:
Pelletizing equipment
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Physical Property Testing
We offer a wide rand of physical property testing which enables us to determin material composition and performance expectations in order to optimize application solutions.
Benefits:
Compression Load Deflection Testing, Hardness Testing, Tensile, Elongation and Tear, Ozone Resistance, Surface Energy (Wettability), Surface Finish (Roughness), Thermal Conductivity
Best Used For:
Wide range of problem solving applications and analysis.
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Pinch Rollers
Pinch rollers hold webs or coils to another roller to help with steering and control.
Benefits:
Rollers offer ozone and abrasion resistance and will not degrade.
Best Used For:
Pinch Rollers
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PLASMA 12000 SERIES
Coatings from our PLASMA 12000 series feature excellent release of adhesives with superior toughness and solvent resistance.
Benefits:
They are also applicable on-site at your facility.
Best Used For:
Roll positions requiring and traction release associated with adhesives or other sticky materials.
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PLASMA 14000 SERIES
Coatings from our PLASMA 14000 Series have a tough, high temperature, release coating with low friction.
Benefits:
High temperature, release coating with low friction.
Best Used For:
A wide variety of high temperature applications.
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PLASMA 15000 SERIES
Coatings from our PLASMA 15000 series offer a tough, low friction, dry lubricant with moderate release.
Benefits:
While maximum process temperature is documented at 700°F (LT series is 400°F), lower temperatures can be utilized if needed.
Best Used For:
A wide variety of applications.
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PLASMA 16000 SERIES
Coatings from our PLASMA 16000 series have very tough, low friction, release surfaces.
Benefits:
Non-stick properties in comparison to our 300 series are not quite as good, but they are tougher and more chemically resistant.
Best Used For:
A wide variety of applications.
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PLASMA 17000 SERIES
Coatings from our PLASMA 17000 series are tough, low friction, dry lubricant coatings with good release.
Benefits:
Tough, low friction, dry lubricant coatings with good release.
Best Used For:
Ideal for conveying and sliding applications.
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PLASMA 18000 SERIES
Coatings from our PLASMA 18000 series are tough, high temperature release coatings with low friction.
Benefits:
Very versatile coatings that provide high release across a wide variety of applications. In addition, they provide one of the highest service temperatures of all coating series.
Best Used For:
A wide variety of high temperature applications.
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PLASMA 200 HT SERIES
Coatings from our PLASMA 200 HT series are release coatings designed for high temperature applications.
Benefits:
They have a max service temperature of 500°F.
Best Used For:
A wide variety of high temperature applications.
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PLASMA 200 SERIES
Coatings from our PLASMA 200 series are our toughest and original release coatings.
Benefits:
They provide excellent release, low friction, and abuse resistance.
Best Used For:
A wide variety of applications.
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PLASMA 20000 SERIES
Coatings from our PLASMA 20000 series offer excellent corrosion resistance, release, and cleanability.
Benefits:
Combination of the material type and thickness results in excellent resistance to permeation.
Best Used For:
A wide variety of high temperature applications.
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PLASMA 21000 SERIES
Coatings from our PLASMA 21000 series are smooth release coatings that offer excellent corrosion resistance, low friction, and release of most materials including adhesives.
Benefits:
They are applicable on-site at your facility.
Best Used For:
A wide variety of applications.
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PLASMA 25000 SERIES
Coatings from our PLASMA 25000 series have an ambient cure coating which offers outstanding traction, web tracking, release, and toughness.
Benefits:
This series is our smoothest version of a traction/release coatings. This is the bake, cured version of the 10000 series.
Best Used For:
This is an ideal replacement for any traction alternative currently being used, such as tapes, cheese grate, sandpaper, and certain rubber coverings.
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PLASMA 27000 SERIES
Coatings from our PLASMA 27000 series are smooth, ambient cure, release coatings that offer excellent corrosion resistance, low friction, and release of most materials including adhesives.
Benefits:
They are FDA compliant for indirect food contact only and are applicable on-site at your facility.
Best Used For:
A wide variety of FDA compliant applications.
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