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airless spra
Our coatings can be applied to 3D printed parts depending on the need or requirement. This includes plastic, composite and metal parts.
Benefits:
We manufacture a variety of wear-resistant, release, and conductivity coatings used on 3D printed parts.
Best Used For:
Surface enhancement on 3D printed parts.
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Anilox Rollers
Anilox rollers are engraved or coated with a porous surface to contain ink, adhesive, or liquid until its application.
Benefits:
Uniform printing.
Best Used For:
Printing ink distribution
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ARCOSTRETCHER
Arcostretcher rollers are available in single, double, quad or six groove patterns.
Benefits:
Ideal for handling very thin substrates and allows converters to run these thinner substrates at lower tensions and higher line speeds for better productivity.
Best Used For:
Bowed roll and stretch roll applications.
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ARCOTRON
The industry leader and standard for a complete product line of corona treater coverings.
Benefits:
Arcotron specialty rollers comes in eight (8) specific solutions for use in elastomer, epoxy, and ceramic treater applications. With 100% corona treater testing prior to shipment, you are ensured the highest quality and longest lasting treater roll with the strongest warranty on the market.
Best Used For:
Corona Treater applications
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Ash and Soxhlet Extraction Analysis
Ash and soxhlet extraction analysis is one of the services we offer as part of our analytical property tests.
Benefits:
Identify root cause problems and limitiations from current performance.
Best Used For:
It is the process of transferring partially soluble components of a solid to the liquid phase using a Soxhlet extractor for material and composition analysis.
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ASME Heat Transfer Rollers
We design, manufacturer, and repair high quality, custom ASME heat transfer rollers per ASME Section VIII, Division 1.
Benefits:
This is a pressure tested vessel with stamped approvals; ensuring safe operating procedures.
Best Used For:
Heat transfer and chill rolls.
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Assembly
In providing turnkey solutions to our customers, we are often asked to also provide fabrication and assembly services associated with our machining and covering solutions.
Benefits:
On stop shop capability to solve manufacturing problems.
Best Used For:
We provide this service along with program management of such projects.
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Bowed Rollers
Bowed rollers address web handling and wrinkling problems in a wide variety of materials and web speeds.
Benefits:
Can be rubber covered or steel segmented and can have a fixed or adjustable bow.
Best Used For:
Bowed roll and stretch roll applications.
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Carbon Fiber Rollers
Rollers that are primarily used when both high strength and low weight are needed. We also manufacture and coat carbon fiber unwind and rewind shafts and reel spools.
Benefits:
Referred to as our Valcom product; unique in the industry with bonding techniques that enable us to be only supplier to provide hard facing and ceramic coatings to a ground finish on carbon fiber rolls!
Best Used For:
Carbon fiber rolls.
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Corona Treater Rollers
Industry leading in both silicone and ceramic treater applications.
Benefits:
With 100% spark testing prior to shipment you are ensured the highest quality and longest lasting treater roll in the market.
Best Used For:
Corona Treater applications
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LIMISTAT
Limistat is a series of electrically conductive rubber covered rollers designed to aid in dissipating static produced by webs.
Benefits:
Reduce static build-up in high speed web applications.
Best Used For:
Limistat functions best in high-speed webs that suffer from static electricity buildup.
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MIG Welding
Gas metal arc welding (GMAW), sometimes referred (MIG) welding or metal active gas (MAG) welding, is a welding process which heats the workpiece metal(s), causing them to melt and join.
Benefits:
A welding process in which an electric arc forms between a consumable wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to melt and join.
Best Used For:
A wide variety of welding applications.
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Mirror Finishing
Chrome plating is used where a “mirror” finish is needed.
Benefits:
Mirror finishing is a very smooth surface and can either decrease or increase web/roller friction.
Best Used For:
A wide variety of applications.
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Nylon Rollers
Nylon rollers are extremely corrosion resistant and provide long service life in ink printing applications.
Benefits:
Replaces copper, steel or other smooth faced metering rollers used in directory or commercial printing where "high volume" ink flow is required.
Best Used For:
Ink printing applications.
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Pegasus
Pegasus rollers have foam polymer bases and offer superior compression and tear resistance. The patented, high release topcoat prevents picking and wrap-ups from adhesive contact.
Benefits:
Patented, high release topcoat prevents picking and wrap-ups from adhesive contact and seals the covering surface to prevent grease and other contaminants from penetrating the foam.
Best Used For:
Superior performer in an "no-crush" roll position weighing in at 70% less than rubber roll coverings. Less weight equates to better responsiveness, faster speed changes and less system drag.
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Pegasus II
The Pegasus II utilizes the same technology as the Pegasus I but features a more wear-resistant urethane outer covering.
Benefits:
These rollers are designed to compress and rebound back to its original size without generating heat.
Best Used For:
Lay on roll position.
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Pellex
Pellex offers specially formulated proprietary coverings and coatings that offer excellent abrasion resistance and overall force resistance which allows accurate delivery of the strands to the cutting unit, producing consistent, uniform pellets.
Benefits:
Specially formulated covering has outstanding abrasion resistance which allows for accurate delivery of the strands to the cutting unit, producing consistent, uniform pellets.
Best Used For:
Pelletizing equipment
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Physical Property Testing
We offer a wide rand of physical property testing which enables us to determin material composition and performance expectations in order to optimize application solutions.
Benefits:
Compression Load Deflection Testing, Hardness Testing, Tensile, Elongation and Tear, Ozone Resistance, Surface Energy (Wettability), Surface Finish (Roughness), Thermal Conductivity
Best Used For:
Wide range of problem solving applications and analysis.
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Plasma Spray
In this process we use various gasses that are ignited by an electric arc. Temperatures can rise up to 30,000° F while the part temperature remains at less than 200°F.
Benefits:
Particle velocity is greater than in the other four systems. One of the benefits of using this system is the high heat, which can process materials with high melting points (including ceramics).
Best Used For:
Utilized to apply metal and ceramic based coatings.
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Plasma Transferred Arc
We manufacture and utlize plasma transferred arc welding or cladding systems to provide wear and corrosion resistant coatings or claddings.Â
Benefits:
Provide a protective wear layer or rebuild parts back to original dimensional integrity.
Best Used For:
This technology is used to rebuild surfaces back to original dimensional integrity.
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Powder Coat
The powder coat process is used in many of our polmyer coating processes.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Quality Assurance
Our quality department and process is ISO 9001 compliant and in some plants certified.
Benefits:
We follow a rigid PPAP process for new product design and on-boarding.
Best Used For:
Quality program management.
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Re-Grinding
Re-grinding is often done to remove existing plating, for example chrome plating, from converting rollers and industrial parts due to scratches, dents, and existing worn areas.
Benefits:
Remove existing material due to scratches, dents, and existing worn areas.
Best Used For:
A wide variety of applications.
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Reel Drums
We are able to coat reel drums with release, traction, and wear-resistant coatings for their use within the paper industry.
Benefits:
Imrpoves traction, release and wear properties resulting in better parent roll integrity.
Best Used For:
Reel Drums
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Thermalon
Thermalon rolls are electrically heated rolls that deliver quicker warm-up times and rapid temperature recovery; with lower energy consumption.
Benefits:
Thermalon boosts productivity through reduced maintenance downtime and improved temperature control. Thermalon can be easily retrofit to replace existing liquid systems.
Best Used For:
Electrically heated rolls.
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Ultra Sonic Test
An ultra sonic test is the testing of a material to determine any flaws within it.
Benefits:
Determine flaws.
Best Used For:
Wide range of problem solving applications and analysis.
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