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PLASMA 33000 SERIES
Coatings from our PLASMA 33000 series provide chemical resistance.
Benefits:
Thickness ranges from .010 to .100, dependent on application and material. They are applicable on-site at your facility.
Best Used For:
A wide variety of applications requiring good chemical resistance.
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PLASMA 34000 SERIES
Coatings from our PLASMA 34000 series utilize multiple layers of resins to build up the protection that metal and concrete need in chemical manufacturing or processing operations. Â
Benefits:
When fully cured, the separate elements lose their individual identity and become a single, monolithic coating; providing superior chemical resistance. They are applicable on-site at your facility.
Best Used For:
A wide variety of applications requiriing good chemical resistance and the ability to be applied on-site.
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PLASMA 36000 SERIES
Coatings from our PLASMA 36000 series use multiple resins to build up the protection that metal and concrete need in chemical, manufacturing or processing operations.
Benefits:
When fully cured, the separate elements lose their individual identity and become a single, monolithic coating; providing superior chemical resistance. They are applicable on-site at your facility.
Best Used For:
A wide variety of applications requiriing good chemical resistance and the ability to be applied on-site.
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PLASMA 45000 SERIES
Coatings from our PLASMA 45000 series represent our line of Electroless Nickel offerings.Â
Benefits:
Electroless Nickel coatings provide wear resistance, low COF, and corrosion protection. With PTFE to some of the electroless nickel systems: lower cof, higher release, and increased hardness can be obtained.
Best Used For:
A wide variety of applications.
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PLASMA 500 SERIES
Coatings from our PLASMA 500 series are baked polymers that offers superior chemical and corrosion resistance.
Benefits:
Smoothness and thickness will vary dependent on the environment they're exposed to and they have a max temperature of 280°F.
Best Used For:
A wide variety of applications.
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Plasma Spray
In this process we use various gasses that are ignited by an electric arc. Temperatures can rise up to 30,000° F while the part temperature remains at less than 200°F.
Benefits:
Particle velocity is greater than in the other four systems. One of the benefits of using this system is the high heat, which can process materials with high melting points (including ceramics).
Best Used For:
Utilized to apply metal and ceramic based coatings.
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Plasma Transferred Arc
We manufacture and utlize plasma transferred arc welding or cladding systems to provide wear and corrosion resistant coatings or claddings.Â
Benefits:
Provide a protective wear layer or rebuild parts back to original dimensional integrity.
Best Used For:
This technology is used to rebuild surfaces back to original dimensional integrity.
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Plating
Plating often involves two process materials and/or steps where the first material bonds to the base material and serves as the primer for finish plating.
Benefits:
A wide range of surface property enhancements.
Best Used For:
A wide variety of applications.
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Powder Coat
The powder coat process is used in many of our polmyer coating processes.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Quality Assurance
Our quality department and process is ISO 9001 compliant and in some plants certified.
Benefits:
We follow a rigid PPAP process for new product design and on-boarding.
Best Used For:
Quality program management.
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Re-Grinding
Re-grinding is often done to remove existing plating, for example chrome plating, from converting rollers and industrial parts due to scratches, dents, and existing worn areas.
Benefits:
Remove existing material due to scratches, dents, and existing worn areas.
Best Used For:
A wide variety of applications.
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Re-Journaling
Re-journaling rollers is often done as a repair on an existing rollers. The existing journal is removed and a new journal is machined and welded into place.
Benefits:
Re-store to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Journal Repair
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Release & Cleanability
Certified DuPont Licensed Industrial Applicator (DLA), user of Whitford coatings, and we blend our own, resulting in leading the industry in release coating services for a variety of industries.
Benefits:
Non-stick and release properties on surfaces.
Best Used For:
Our coatings reduce the clean up and build-up of such materials as starches, paints, adhesives, latex, rubber, food, paper, ice, sugar, resins, tapes, inks.
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Reverse Tapers (concave crowns)
Spreader rollers’ grooving can take many forms including: herringbone pattern, chevron groove pattern, and reverse tapers (also known as concave crowns).
Benefits:
Custom finish solutions.
Best Used For:
A wide variety of applications.
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Rollers Crowning
Roll crowning is intended to ensure proper web alignment and helps minimize the effects of deflection.
Benefits:
Minimize the effects of deflection.
Best Used For:
A wide variety of applications.
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Rollers Grooving
Roller grooving is available in herringbone, chevron, and spiral groove patterns.
Benefits:
Improved web handling; wrinkle release
Best Used For:
A wide variety of applications.
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Rotary Die
Rotary die rollers are used in crush-cutting material between a cylindrical die and anvil.
Benefits:
Coated for clean ability, wear-resistance, and more.
Best Used For:
A wide range of industries and applications
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Screens
Screens and screening systems are often subjected to wear, corrosion, and build-up.
Benefits:
Extend service life and prevent product build up.
Best Used For:
A wide range of industries and applications
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Shaft Repairs
Wear and abarasion resistant coatings can be applied to shafts. Shafts can also be rebuilt or “remanufactured” to original dimensions using cladding technologies.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Shaft Repair
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Side Face and Journals
Side faces and journals on rollers need increased protection,reburbishment and repair.
Benefits:
Extend service life.
Best Used For:
A wide range of industries and applications
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Sleeving & Re-boring
Sleeving and re-boring are often done on journals where a critical journal diameter is worn. A sleeve is machined and put in place within the roller’s bearing.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Journal Repair
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Solvent Wipe Testing
Solvent wipe testing is one of the services we offer as part of our chemical resistance property testing.
Benefits:
Chemical Resistance Property Testing.
Best Used For:
Wide range of problem solving applications and analysis.
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Spiral Grooving for Air Entrapment Removal
Spreader rollers’ grooving can take many forms including: spiral grooving, chevron groove pattern, reverse taper configuration, and grooved rubber covers.
Benefits:
Improved web handling; wrinkle release
Best Used For:
A wide variety of applications.
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Splash Guards
Splash guards are mounted to machinery to prevent chemicals from reaching the operator.
Benefits:
For chemical coated splash guards, our coatings make cleanup easier.
Best Used For:
A wide range of industries and applications
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Static Release
Static release testing is one of the services we offer as part of our dynamic property testing.
Benefits:
Determine static release properties.
Best Used For:
Wide range of problem solving applications and analysis.
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Steam Hoods
Steam hoods are used where hot water steam is collected.
Benefits:
Offer FDA compliant non-permeable Plasma Coatings that withstand high temperatures to prevent corrosion.
Best Used For:
A wide range of industries and applications
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Storage Equipment/Tanks
Storage equipment, like tanks, are used to store manufacturing material.
Benefits:
Offer a variety of durable non-stick and wear-resistant coatings for tank interiors.
Best Used For:
A wide range of industries and applications
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Straightening Roll Bodies
By inspection and measurement of the size and wall thickness and the severity of the bend, the roller’s body can be straightened within original specifications.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Core Repair
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Support Rollers for Electrically Charged Processes
Support rollers for electrically charged processes require electrical insulation.
Benefits:
Offer various coverings and coatings to be tailored to your application.
Best Used For:
Support Rollers for Electrically Charged Processes
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Surface Energy (Wettability) Testing
Surface energy (wettability) testing is one of the services we offer as part of our physical property testing.
Benefits:
Evaluate surface characteristics.
Best Used For:
Wide range of problem solving applications and analysis.
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