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Chrome Plating
Standard Chrome plating for new cores as well as re-chroming of used cores.
Benefits:
Corrosion protection and other key surface protection properties
Best Used For:
Heat transfer and chill rolls; other surfaces requiring corrosion protection.
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Chrome Plus +
Chrome Plus is a environmentally friendly carbide coating replacement for Chrome. With equivalent price, performance, surface finish and thermal transfer properties.
Benefits:
Green replacement for Chrome. A scratch resistant and repair capable coating for use in a wide variety of applications.
Best Used For:
Heat transfer and chill rolls and other metals surfaces.
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Chute
We apply non-stick, low-friction, and anti-static coatings to chutes, which improves flow and down-time without the need of vibrators or air cannons.
Benefits:
Improves flow and down-time without the need of vibrators or air cannons.
Best Used For:
A wide variety of industries.
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CNC Lathes
The utilization of CNC lathes are one of the various machining services that we offer.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide range of machining needs from production to job shop applications.
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Coating Rollers
We design and manufacture coating rollers, which are involved in the application process of coating substrates such as: paper, fabric, film, foil, and more.
Benefits:
Apply even coat weight due to uniformity.
Best Used For:
Coating Rollers
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Coating Thickness and Condition
Through our on-site and in-house capabilities we assess coating thickness and condition, which is an important measurement when understanding resurfacing or reconditioning needs.
Benefits:
Identify current life of coating layer.
Best Used For:
Wide range of applications.
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Combustion Wire Metallizing
In this process, various metal wire is fed into an oxygen-acetylene gas mixture. It is then in a molten state and sprayed onto the part being processed.
Benefits:
This most basic of coating techniques is limited by maximum temperature attainable and the universe of materials that can be set.
Best Used For:
Utilized to apply metal based coatings.
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Compression Load Deflection Testing
Compression Load Deflection Testing is one of the services we offer as part of our physical property tests.
Benefits:
This is useful in determing how a rubber covering will perform in a process condition.
Best Used For:
It is a nondestructive method for determining relationship between compressive load and deflection under load for vulcanized rubber. (ASTM D-575).
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Core Repair
Rebuilding cores is a routine service we perform. We also possess the capability to provide metrics on frequency of core repair so as to manage spends in the most cost effective way.
Benefits:
We can provide FEA analysis to help solve issues with production.
Best Used For:
Core Repair
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Corona Treater Rollers
Industry leading in both silicone and ceramic treater applications.
Benefits:
With 100% spark testing prior to shipment you are ensured the highest quality and longest lasting treater roll in the market.
Best Used For:
Corona Treater applications
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Corrosion Protection
We have a wide range of coating options to help address corrosion. Pptions include the application of thermally sprayed metals and polymers or a combination of the two technologies.
Benefits:
In many instances, our coatings can address the corrosive problem while providing secondary benefits such as release or improved surface hardness promoting erosion resistance.
Best Used For:
A wide range of corrosion protection applications.
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Corrosion Resistance Testing
Corrosion Resistance Testing is one of the services we offer as part of our Chemical Resistance Property Testing.
Benefits:
Often this is an important test in determining the correct material and application process for coating or covering your parts in the application targeted.
Best Used For:
Wide range of applications.
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Dancer Rollers
Dancer rollers are lightweight dead or live shaft idlers that sense changes in web tension. The lighter the weight, the more sensitive the rollers will be.
Benefits:
Assists in tention control on a web processing machine improving web tracking and increasing machine speeds.
Best Used For:
Controlling tension on a web.
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Deflector Rollers
Deflector rollers are used to turn webs and substrates.
Benefits:
Ozone and abrasion resistant, and will not degrade from oils or corrosive materials.
Best Used For:
Deflector Rollers
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Delivery Rollers
Delivery rollers aid in the delivery of substrates across web paths.
Benefits:
ffer various elastomeric compound roller coverings specific to application.
Best Used For:
Delivery Rollers
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Developer Rollers
Our developer rollers, which are used in printing, have elastomeric compound roller coverings and perfect cylindrical parts for better image transferring.
Benefits:
Optimal image transfering
Best Used For:
Developer Rollers
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Dimension Checks for Journal and Body
Dimension checks for journal and bodies are reviews of a roller journal and body used to verify dimensions and advise on repairs or reconditioning as needed.
Benefits:
Re-store rollers to original state.
Best Used For:
Journal and Core Body Repair
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Diverter Plates
We apply engineered coatings to diverter plates during manufacturing for easy cleanability.
Benefits:
Easy cleanability.
Best Used For:
Diverter plates are utilized within the printing industry.
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Diverter Wedge
We apply engineered coatings to diverter wedges during manufacturing for easy cleanability. Diverter wedges are utilized within the printing industry.
Benefits:
Easy cleanability.
Best Used For:
Diverter wedges are utilized within the printing industry.
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Doctor Chamber
Doctor chambers are used to hold doctor blades, which control the metering of ink being transferred.
Benefits:
Coatings act as an ink repellent for easy cleaning.
Best Used For:
A wide variety of industries.
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Draw Rollers
Draw rollers are driven nip rollers that pull substrates.
Benefits:
Rollers are ozone and abrasion resistant, and will not degrade from oils or corrosive materials.
Best Used For:
Draw Rollers
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Drive Rollers
Drive rollers drive opposing nip rollers, allowing substrates to move through the web’s path.
Benefits:
Available in alloy steel, carbon steel, and stainless steel.
Best Used For:
Drive Rollers
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Dryer Drums
We coat dryer drums with durable, speciality formulated non-stick surfaces.
Benefits:
Allows dryer drums to run at higher speeds, with less sheet breaks and contamination or build up issues.
Best Used For:
Dryer Drums
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Durometer Measure
Durometer is the international standard used for measurement of rubber hardness in the roller industry and also refers to the instrument itself.
Benefits:
Measure and control roller hardness.
Best Used For:
This is a standard specification we define some products and servics with, providing documentation to our customers.
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Dynamic Abrasion Testing
Dynamic abrasion testing is one of the services we offer as part of our dynamic property testing.
Benefits:
This test is used in the pursuit of designing longer-lasting coverings and coatings.
Best Used For:
This test is used to determine resistance to wear of a particular coating or covering.
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Dynamic Property Testing
These tests are utilized to understand a coating or coverings response to pressure, heat and wear.
Benefits:
The tests include: Static Release Dynamic Abrasion Testing Pilot Testing Hysteresis (Heat Buildup) Testing
Best Used For:
Wide range of problem solving applications and analysis.
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Electric Arc
This process uses materials in wire form, but the heat source is the arcing of two electrically conductive wires. Material is melted and propelled on the part at a greater velocity than metallizing.
Benefits:
Higher temperatures allow for an increased source of base materials, faster rates of deposition, and improved bond and coating density.
Best Used For:
Utilized to apply metal based coatings.
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Electrically Conductive
Our electrically conductive coatings can be applied to: anti-static idler rollers, anti-static tanks, bins, chutes, silo coatings, and web grounding rollers for charged webs.
Benefits:
Electrical conductivity.
Best Used For:
These coatings are also used in medical and electronic applications.
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Electrically Insulated
Our electrically insulated coatings can be applied to: bins, chutes, corona treater rollers, silo coatings, web insulated tanks, and support rollers for electrically charged processes.
Benefits:
Electrical insulation.
Best Used For:
They are also used in medical and electronic coating applications.
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Electrostatic
Through our electrostatic systems we are able to apply: fluorocarbons, fluoropolymers, silicones, epoxies, and Teflon® industrial coatings.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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