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Home / Industries / Steel & Aluminum / Page 6

Steel & Aluminum

We are the only roller manufacturer to offer a complete line of plasma coated and high durometer rubber and urethane rollers engineered for coil coating, hot dip galvanizing, electro-galvanizing, pickling and other metal manufacturing processes. We offer you high performance products that improve coating flow and lay down, resulting in a high quality finish. Our coverings are designed to offer increased service life, fewer roller changes and minimal maintenance when compared to other alternatives.  Read on to learn more about our roll positions.

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  • applicator roller

    Paint Applicator Rollers

    Paint Applicator Rollers are used to apply paint directly to metal coils.

    Benefits: 

    Rollers are manufactured to be abrasion-resistant and have a longer service life.

    Best Used For: 

    Paint Applicator Rollers

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  • wringer ends & hubs

    Pass Rollers

    Pass rollers are used in the steel industry and it is important to utilize the correct materials of construction to ensure peformance and long lasting life.

    Benefits: 

    Longer service life.

    Best Used For: 

    Pass Rollers

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  • Pegasus II PN711

    Pegasus II

    The Pegasus II utilizes the same technology as the Pegasus I but features a more wear-resistant urethane outer covering.

    Benefits: 

    These rollers are designed to compress and rebound back to its original size without generating heat.

    Best Used For: 

    Lay on roll position.

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  • Arcotherm

    Pellex

    Pellex offers specially formulated proprietary coverings and coatings that offer excellent abrasion resistance and overall force resistance which allows accurate delivery of the strands to the cutting unit, producing consistent, uniform pellets.

    Benefits: 

    Specially formulated covering has outstanding abrasion resistance which allows for accurate delivery of the strands to the cutting unit, producing consistent, uniform pellets.

    Best Used For: 

    Pelletizing equipment

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  • physical property

    Physical Property Testing

    We offer a wide rand of physical property testing which enables us to determin material composition and performance expectations in order to optimize application solutions.

    Benefits: 

    Compression Load Deflection Testing, Hardness Testing, Tensile, Elongation and Tear, Ozone Resistance, Surface Energy (Wettability), Surface Finish (Roughness), Thermal Conductivity

    Best Used For: 

    Wide range of problem solving applications and analysis.

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  • Excelnip (1)

    Pick Up Rollers

    Pick up rollers transfer paint or chemicals from pans to the coating roller.

    Benefits: 

    Rollers are wear-resistant and are available in a variety of surface finishes.

    Best Used For: 

    Pick Up Rollers

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  • rubber roll 1

    Pinch Rollers

    Pinch rollers hold webs or coils to another roller to help with steering and control.

    Benefits: 

    Rollers offer ozone and abrasion resistance and will not degrade.

    Best Used For: 

    Pinch Rollers

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  • plasma spray

    Plasma Spray

    In this process we use various gasses that are ignited by an electric arc. Temperatures can rise up to 30,000° F while the part temperature remains at less than 200°F.

    Benefits: 

    Particle velocity is greater than in the other four systems. One of the benefits of using this system is the high heat, which can process materials with high melting points (including ceramics).

    Best Used For: 

    Utilized to apply metal and ceramic based coatings.

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  • PTA welding

    Plasma Transferred Arc

    We manufacture and utlize plasma transferred arc welding or cladding systems to provide wear and corrosion resistant coatings or claddings. 

    Benefits: 

    Provide a protective wear layer or rebuild parts back to original dimensional integrity.

    Best Used For: 

    This technology is used to rebuild surfaces back to original dimensional integrity.

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  • re-threading

    Plate Out Rollers

    Plate rollers are used in the steel industry and it is important to utilize the correct materials of construction to ensure peformance and long lasting life.

    Benefits: 

    Increase service life.

    Best Used For: 

    Plate Out Rollers

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  • Rock Hill large rolls

    Plate Rollers

    Plate rollers are used in the steel industry and it is important to utilize the correct materials of construction to ensure peformance and long lasting life.

    Benefits: 

    Increase service life.

    Best Used For: 

    Plate Rollers

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  • Converting Roll Plating

    Plating

    Plating often involves two process materials and/or steps where the first material bonds to the base material and serves as the primer for finish plating.

    Benefits: 

    A wide range of surface property enhancements.

    Best Used For: 

    A wide variety of applications.

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  • Steel mill roll 2

    Pot Rollers

    Pot rollers are used during hot dip galvanizing processes. They are the rollers located within the molten zinc.

    Benefits: 

    Increase service life.

    Best Used For: 

    Used to dunk coils into the zinc.

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  • plasma-logo-PRODUCTS

    Powder Coat

    The powder coat process is used in many of our polmyer coating processes.

    Benefits: 

    Polymer applied coatings.

    Best Used For: 

    Wide range of polymer coating applications.

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  • Endural (1)

    Press Rollers

    Press rolls are used in a wide variety of industries and applications.

    Benefits: 

    These rollers are made out of many different substrates and coverings or coatings.

    Best Used For: 

    Press Rollers

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  • rollcrop

    Pull Rollers

    Pull rollers are driven nip rollers that pull subtrants.

    Benefits: 

    Rollers are ozone and abrasion resistant, and will not degrade from oils or corrosive materials.

    Best Used For: 

    Pull Rollers

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  • Ceramic Coated Plunger

    Pump Components

    Pump components are subjected to wear, corrosion, and cavitation damage. We supply turnkey components and coating services to help address these problems.

    Benefits: 

    Longer service life.

    Best Used For: 

    Pump components.

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  • Iso 9001 certified icon

    Quality Assurance

    Our quality department and process is ISO 9001 compliant and in some plants certified.

    Benefits: 

    We follow a rigid PPAP process for new product design and on-boarding.

    Best Used For: 

    Quality program management.

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  • Re-grinding Converting Rolls

    Re-Grinding

    Re-grinding is often done to remove existing plating, for example chrome plating, from converting rollers and industrial parts due to scratches, dents, and existing worn areas.

    Benefits: 

    Remove existing material due to scratches, dents, and existing worn areas.

    Best Used For: 

    A wide variety of applications.

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  • replating-journal

    Re-Journaling

    Re-journaling rollers is often done as a repair on an existing rollers. The existing journal is removed and a new journal is machined and welded into place.

    Benefits: 

    Re-store to original and critical dimensions; thus reducing replacement costs.

    Best Used For: 

    Journal Repair

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  • Re-Shelling Converting Rolls

    Re-shelling

    Re-shelling is considered if the outer shell is damaged or has experienced internal corrosion, and it’s possible to cut off the other shell and re-shell.

    Benefits: 

    Reduce costs in repair or replacement situations.

    Best Used For: 

    Heat Transfer and Chill Rolls

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  • Ink pan

    Release & Cleanability

    Certified DuPont Licensed Industrial Applicator (DLA), user of Whitford coatings, and we blend our own, resulting in leading the industry in release coating services for a variety of industries.

    Benefits: 

    Non-stick and release properties on surfaces.

    Best Used For: 

    Our coatings reduce the clean up and build-up of such materials as starches, paints, adhesives, latex, rubber, food, paper, ice, sugar, resins, tapes, inks.

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  • machine-reverse-taper

    Reverse Tapers (concave crowns)

    Spreader rollers’ grooving can take many forms including: herringbone pattern, chevron groove pattern, and reverse tapers (also known as concave crowns).

    Benefits: 

    Custom finish solutions.

    Best Used For: 

    A wide variety of applications.

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  • crowning

    Rollers Crowning

    Roll crowning is intended to ensure proper web alignment and helps minimize the effects of deflection.

    Benefits: 

    Minimize the effects of deflection.

    Best Used For: 

    A wide variety of applications.

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  • adding grooves in roller

    Rollers Grooving

    Roller grooving is available in herringbone, chevron, and spiral groove patterns.

    Benefits: 

    Improved web handling; wrinkle release

    Best Used For: 

    A wide variety of applications.

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