Steel & Aluminum

Flame Treating Back Up Rollers

Flame treating back up rollers are manufactured with corrosion and heat-resistant coatings as protection from the high temperatures during flame treating.

Benefits: 

Longer service life in high temperatures.

Best Used For: 

Flame Treating Back Up Rollers

Flattening Rollers

Flattening or Leveler rollers require high strength and durability as they are used in the level or “flattening” of steel or other hard metal or cement/asphalt surfaces.

Benefits: 

Longer service life.

Best Used For: 

Flattening Rollers

FT-IR Spectrophotometric Analysis

FT-IR spectrophotometric analysis is one of the services we offer as part of our analytical property testing.

Benefits: 

This is used to understand material composition and peformance characteristics so that the optimal material and finish recommendation can be provided for a given application.

Best Used For: 

Wide range of problem solving applications and analysis.

Furnace Rollers

Furnace rollers are used to support webs and coils as they travel through ovens.

Benefits: 

Products able to operate in temperatures over 600 F.

Best Used For: 

Furnace Rollers

Gold Service Contracts

We developed the Gold Service Program to improve customer service, communication, processing time, and order turn around.

Benefits: 

The program is a Lean Customer Relationship process around development of a technical master specification file, and formal documentation of communication and implementation procedures.

Best Used For: 

Contract Service Agreements

Gravure Rollers

Gravure rollers are engraved or coated with a porous surface to contain ink, adhesive, or liquid until its application.

Benefits: 

Liquid amounts depend on application.

Best Used For: 

Gravure Rollers

Grind Lathe Audit

We offer a grind lathe audit to investigate current equipment performance/capabilities. Three phase audit, performed on site, improves processes and can obtain increased production and better quality.

Benefits: 

Finishing time can be reduced by up to 50 percent!

Best Used For: 

Any lathe used in re-grinding rollers.

Hardness Testing

Harness testing is one of the services we offer as part of our physical property testing.

Benefits: 

This type of testing helps us better understand current state and correlate the data to recommendations on better performing materials for the application.

Best Used For: 

Wide range of problem solving applications and analysis.

Heat Exchanger

Heat exchangers are used in corrosive and abrasive environments.

Benefits: 

Coat them with a wide range of alloys that address the issues of corrosion and abrasion.

Best Used For: 

A wide range of industries and applications

Heat Treating

Heat treating is a group of industrial and metalworking processes used to alter the physical, and sometimes chemical, properties of a material.

Benefits: 

Alter physical properaties of a base metal.

Best Used For: 

Often times products are specified with a heat treating requirement and the company provides this service per the specification required.

HVOF

In this process metal particles actually travel faster than the speed of sound, generating the best bond strengths, density and hardness of all our processes.

Benefits: 

HVOF does not reach temperatures that are attainable with plasma processes so materials such as ceramicsare not processed with this technique.

Best Used For: 

Utilized to apply metal based coatings.

ID Grinding

We perform Internal Diameter Grinding on complex parts.

Benefits: 

Smooth internal diameter surface finish.

Best Used For: 

A wide variety of applications.

Internal Diameter Cladding

We create and apply corrosion-resistant coatings to internal diameter cladding equipment to protect their surfaces from their harsh and corrosive environments.

Benefits: 

Provide corrosion protection.

Best Used For: 

A wide range of applications for corrosion control.

Knurled and Ground finishes

Available in a variety of aluminum and steel, our knurled and ground finishes are available for the manufacturing and repair of custom converting rollers.

Benefits: 

Custom finish solutions.

Best Used For: 

A wide variety of applications.

Laser Cladding

Laser cladding is an additive manufacturing process that utilizes a laser to metallurgically bond performance coatings to a product’s base material.

Benefits: 

The process uses the laser to create a melt pool of the base material. The coating material is introduced into this melt pool in either powder or wire form.

Best Used For: 

A wide range of cladding applications; including small footprint applications.

Leveler Rollers

Leveler rollers are used in metal tension leveling lines to pull metal through tension levelers.

Benefits: 

Longer service life.

Best Used For: 

Leveler Rollers

LIMISTAT

Limistat is a series of electrically conductive rubber covered rollers designed to aid in dissipating static produced by webs.

Benefits: 

Reduce static build-up in high speed web applications.

Best Used For: 

Limistat functions best in high-speed webs that suffer from static electricity buildup.

Liquid Dispersion

Liquid dispersion is a polymer coating process technique used in a wide variety of applications.

Benefits: 

Polymer applied coatings.

Best Used For: 

Wide range of polymer coating applications.

Low Friction

Reduce the cleanup and buildup of such materials as starches, paints, adhesives, latex, rubber, food, paper, ice, sugar, resins, tapes, inks. 

Benefits: 

Extremely wear resistant and long lasting.

Best Used For: 

Hard base onto your part and then impregnate one of our Low COF release agents into that coating.

Machine Frame

We deisgn, engineer and apply coatings to machine frames for wear and corrosion resistance to extend their life spans.

Benefits: 

Service is provided on-site.

Best Used For: 

A wide range of industries and applications

Machined Crowns

Roller crowning is intended to ensure proper web alignment and helps minimize the effects of deflection. Materials include several types of aluminum and steel.

Benefits: 

Minimize the effects of deflection.

Best Used For: 

A wide variety of applications.

Mag. Particle Test

Magnetic particle Inspection (MPI) is a non-destructive testing (NDT) test for detecting surface and subsurface discontinuities in materials such as iron, nickel, cobalt, and some of their alloys.

Benefits: 

Ensures product quality and uniformity.

Best Used For: 

Often used as a quality verification process.

Magna Flux Test

A magna flux test is a non-destructive testing (NDT) process for detecting surface, and subsurface, discontinuities in materials such as: iron, nickel, cobalt, and some of their alloys.

Benefits: 

This process puts a magnetic field into the piece and the piece can be magnetized by direct or indirect magnetization.

Best Used For: 

Often used as a quality verification process.

Main Draw Rollers

Main Draw Rollers

Best Used For: 

Main Draw Rollers

Media Immersion Testing

Application media immersion testing is one of the services we offer as part of our Chemical Resistance Property Testing.

Benefits: 

Chemical Resistance Property Testing.

Best Used For: 

Wide range of problem solving applications and analysis.

MIG Welding

Gas metal arc welding (GMAW), sometimes referred (MIG) welding or metal active gas (MAG) welding, is a welding process which heats the workpiece metal(s), causing them to melt and join.

Benefits: 

A welding process in which an electric arc forms between a consumable wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to melt and join.

Best Used For: 

A wide variety of welding applications.

Mirror Finishing

Chrome plating is used where a “mirror” finish is needed.

Benefits: 

Mirror finishing is a very smooth surface and can either decrease or increase web/roller friction.

Best Used For: 

A wide variety of applications.

MODEL 200A075 - 2" dia. x 0.25" wall aluminum

MODEL 250A100- 2.5” dia. x 0.25" wall aluminum

MODEL 250S100 - 2.5” dia. x 1/4" wall 1026 steel tubing