Side Face and Journals
Side faces and journals on rollers need increased protection,reburbishment and repair.
Benefits:
Extend service life.
Best Used For:
A wide range of industries and applications
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Sleeving & Re-boring
Sleeving and re-boring are often done on journals where a critical journal diameter is worn. A sleeve is machined and put in place within the roller’s bearing.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Journal Repair
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Solvent Wipe Testing
Solvent wipe testing is one of the services we offer as part of our chemical resistance property testing.
Benefits:
Chemical Resistance Property Testing.
Best Used For:
Wide range of problem solving applications and analysis.
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Spiral Grooving for Air Entrapment Removal
Spreader rollers’ grooving can take many forms including: spiral grooving, chevron groove pattern, reverse taper configuration, and grooved rubber covers.
Benefits:
Improved web handling; wrinkle release
Best Used For:
A wide variety of applications.
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Static Release
Static release testing is one of the services we offer as part of our dynamic property testing.
Benefits:
Determine static release properties.
Best Used For:
Wide range of problem solving applications and analysis.
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Straightening Roll Bodies
By inspection and measurement of the size and wall thickness and the severity of the bend, the roller’s body can be straightened within original specifications.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Core Repair
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Surface Energy (Wettability) Testing
Surface energy (wettability) testing is one of the services we offer as part of our physical property testing.
Benefits:
Evaluate surface characteristics.
Best Used For:
Wide range of problem solving applications and analysis.
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Surface Finish (Roughness) Testing
Surface finish (roughness) testing is one of the services we offer as part of our physical property testing.
Benefits:
Determine surface roughness (RA)
Best Used For:
Wide range of problem solving applications and analysis.
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Surface Traction
By using a high traction coating, slippage is eliminated resulting in a more consistent performance resulting in improved machine traction.
Benefits:
Ensure tight starts, eliminate slippage and wrinkles, and improve web tracking and tension control.
Best Used For:
Traction control in on web processing machines.
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Tank Coatings
We manufacture and apply both electrically conductive and electrically insulated tank coatings.
Benefits:
Reduce corrosion, contamination and product build up.
Best Used For:
Tank coatings in a wide variety of industries.
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Teflon-Kynar
Through dispersion or electrostatic systems we apply Teflon-Kynar, an industrial polymer coating.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Thermal Conductive
Thermally Conductive and Semi-Conductive Coatings do not significantly impede the flow of heat in or out of the substrate that is coated.
Benefits:
Provide other unique surface properties such as cut and abrasion resistance or release.
Best Used For:
These are used in applications where rapid heat transfer is important, such as heated and chilled rollers.
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Thermal Conductivity Testing
Thermal conductivity testing is one of the services we offer as part of our physical property testing.
Benefits:
Determin thermal conductivity.
Best Used For:
Wide range of problem solving applications and analysis.
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Thermal Insulating
Thermal Insulating coatings prevent the substrate from giving up internal heat or absorbing heat from an external source.
Benefits:
Temperature uniformity and efficient heat transfer.
Best Used For:
A wide variety of applications.
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Thermal Spray
Method of applying materials onto a base material by heating particles, creating a semi-molten state. Particles then propelled by high velocity onto a substrate and adhere via a mechanical bond.
Benefits:
This technique is considered the "cold method of welding", where high temperatures can be achieved in the heated pocket, while the temperature of the part itself usually remains under 200°F.
Best Used For:
Utilized to apply metal and ceramic based coatings.
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Thermalon
Thermalon rolls are electrically heated rolls that deliver quicker warm-up times and rapid temperature recovery; with lower energy consumption.
Benefits:
Thermalon boosts productivity through reduced maintenance downtime and improved temperature control. Thermalon can be easily retrofit to replace existing liquid systems.
Best Used For:
Electrically heated rolls.
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TIG Welding
TIG welding is one of the various technologies we are capable of using during cladding, welding, and fabrication.
Benefits:
Wide variety of benefits.
Best Used For:
A wide variety of applications.
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Vessels
Our corrosion-resistant coatings can be applied to food tanks and vessels.
Benefits:
Corrosion protection and release and clean-up properties.
Best Used For:
Tanks and vessels
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Wear & Abrasion
Parts wear due to exposure to numerous types of wear; abrasion erosion, fretting, adhesive wear, fatigue and combinations of multiple wear.
Benefits:
Allows the user to design equipment made of a lighter and/or less expensive material and enhance the surface for better wear by using coatings.
Best Used For:
A wide variety of applications.
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Wire/ Table Rollers
We apply ceramic coating to wire and table rollers in an effort to protect and enhance the rollers by providing excellent resistance against corrosion and wear.
Benefits:
Excellent resistance against corrosion and wear.
Best Used For:
Wire/ Table Rollers
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Zinc Plating
The zinc is applied as an expendable electrode in a cyanide, alkaline non-cyanide, or acid chloride salt solution.
Benefits:
A wide range of surface property enhancements.
Best Used For:
Zinc plating is used on small parts such as fasteners, crank handles, springs and other hardware items.
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