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PLASMA 20000 SERIES
Coatings from our PLASMA 20000 series offer excellent corrosion resistance, release, and cleanability.
Benefits:
Combination of the material type and thickness results in excellent resistance to permeation.
Best Used For:
A wide variety of high temperature applications.
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PLASMA 21000 SERIES
Coatings from our PLASMA 21000 series are smooth release coatings that offer excellent corrosion resistance, low friction, and release of most materials including adhesives.
Benefits:
They are applicable on-site at your facility.
Best Used For:
A wide variety of applications.
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PLASMA 25000 SERIES
Coatings from our PLASMA 25000 series have an ambient cure coating which offers outstanding traction, web tracking, release, and toughness.
Benefits:
This series is our smoothest version of a traction/release coatings. This is the bake, cured version of the 10000 series.
Best Used For:
This is an ideal replacement for any traction alternative currently being used, such as tapes, cheese grate, sandpaper, and certain rubber coverings.
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PLASMA 300 SERIES
Coatings from our PLASMA 300 series are one of our smoothest release coatings, providing excellent release and low friction.
Benefits:
Smoothest release coatings, providing excellent release and low friction.
Best Used For:
A wide variety of applications.
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PLASMA 40000 SERIES
Coatings from our PLASMA 40000 series are tough, high temperature, release coatings with low friction. These PTFE/PFOA free, FDA compliant, non-stick coatings can survive temperatures up to 1,000°F!
Benefits:
High temperature, release coatings with low friction. These FDA compliant, non-stick coatings can survive temperatures up to 1,000°F!
Best Used For:
They work best for applications in which coating hardness, extreme temperature resistance, and slip are the main requirements.
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PLASMA 42000 SERIES
Coatings from our PLASMA 42000 series are specialty release coatings that provide excellent release, low friction, and abuse resistance.
Benefits:
Provide excellent release, low friction, and abuse resistance. These coatings offer superior release of high sugar content products.
Best Used For:
A wide variety of applications.
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PLASMA 43000 SERIES
Coatings from our PLASMA 43000 series are a specialty polymer and offer a smooth coating with enhanced release characteristics and superior resistance to permeation.
Benefits:
Smooth coating with enhanced release characteristics and superior resistance to permeation.
Best Used For:
A wide variety of applications.
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PLASMA 800 SERIES
The 800N series is a smooth, slick, tough coating which derives its durability from a combination of hardness, resiliency, and low permeability.
Benefits:
The 800LI series is a traction coating offers a high coefficient of friction without the use of silicone.
Best Used For:
A wide variety of applications.
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Plasma Spray
In this process we use various gasses that are ignited by an electric arc. Temperatures can rise up to 30,000° F while the part temperature remains at less than 200°F.
Benefits:
Particle velocity is greater than in the other four systems. One of the benefits of using this system is the high heat, which can process materials with high melting points (including ceramics).
Best Used For:
Utilized to apply metal and ceramic based coatings.
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Plasma Transferred Arc
We manufacture and utlize plasma transferred arc welding or cladding systems to provide wear and corrosion resistant coatings or claddings.Â
Benefits:
Provide a protective wear layer or rebuild parts back to original dimensional integrity.
Best Used For:
This technology is used to rebuild surfaces back to original dimensional integrity.
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Plating
Plating often involves two process materials and/or steps where the first material bonds to the base material and serves as the primer for finish plating.
Benefits:
A wide range of surface property enhancements.
Best Used For:
A wide variety of applications.
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Powder Coat
The powder coat process is used in many of our polmyer coating processes.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Press Rollers
Press rolls are used in a wide variety of industries and applications.
Benefits:
These rollers are made out of many different substrates and coverings or coatings.
Best Used For:
Press Rollers
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Pressure Rollers
Pressure rolls are used in the corrugating industry and are typically chrome or hard faced rolls. Often times these rolls are also crowned for deflection.
Benefits:
Increase machine speeds and longer service life.
Best Used For:
Pressure Rollers
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Pull Rollers
Pull rollers are driven nip rollers that pull subtrants.
Benefits:
Rollers are ozone and abrasion resistant, and will not degrade from oils or corrosive materials.
Best Used For:
Pull Rollers
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Quality Assurance
Our quality department and process is ISO 9001 compliant and in some plants certified.
Benefits:
We follow a rigid PPAP process for new product design and on-boarding.
Best Used For:
Quality program management.
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Re-Grinding
Re-grinding is often done to remove existing plating, for example chrome plating, from converting rollers and industrial parts due to scratches, dents, and existing worn areas.
Benefits:
Remove existing material due to scratches, dents, and existing worn areas.
Best Used For:
A wide variety of applications.
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Re-Journaling
Re-journaling rollers is often done as a repair on an existing rollers. The existing journal is removed and a new journal is machined and welded into place.
Benefits:
Re-store to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Journal Repair
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Re-shelling
Re-shelling is considered if the outer shell is damaged or has experienced internal corrosion, and it’s possible to cut off the other shell and re-shell.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Heat Transfer and Chill Rolls
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Reverse Tapers (concave crowns)
Spreader rollers’ grooving can take many forms including: herringbone pattern, chevron groove pattern, and reverse tapers (also known as concave crowns).
Benefits:
Custom finish solutions.
Best Used For:
A wide variety of applications.
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Rollers Crowning
Roll crowning is intended to ensure proper web alignment and helps minimize the effects of deflection.
Benefits:
Minimize the effects of deflection.
Best Used For:
A wide variety of applications.
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Rollers Grooving
Roller grooving is available in herringbone, chevron, and spiral groove patterns.
Benefits:
Improved web handling; wrinkle release
Best Used For:
A wide variety of applications.
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Rollers Run Out
Roller run out is a measurement of the roller’s surface roundness compared to the bearing surface.
Benefits:
Determine roller uniformity
Best Used For:
Wide range of problem solving applications and analysis.
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Rotary Die
Rotary die rollers are used in crush-cutting material between a cylindrical die and anvil.
Benefits:
Coated for clean ability, wear-resistance, and more.
Best Used For:
A wide range of industries and applications
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S-Wrap Rollers
We offer coating technologies for s-wrap rollers, which are critical fixed-position control points when a web is guided around the rollers in an “s”-shape.
Benefits:
Increase machine speeds and quality.
Best Used For:
S-Wrap Rollers
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Seal Bars
Seal bars are most often coated with thermally conductive low-friction coatings that offer great clean ability and good temperature profile performance.
Benefits:
Extend service life and prevent product build up.
Best Used For:
A wide range of industries and applications
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Sealing Rollers
We offer a wide variety of covering and coatings for sealing rollers including: non-stick, corrosion-resistant, and high temperature-resistant solutions.
Benefits:
Non-stick, corrosion-resistant, and high temperature-resistant surface properaties.
Best Used For:
Sealing Rollers
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Shaft Repairs
Wear and abarasion resistant coatings can be applied to shafts. Shafts can also be rebuilt or “remanufactured” to original dimensions using cladding technologies.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Shaft Repair
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Sleeving & Re-boring
Sleeving and re-boring are often done on journals where a critical journal diameter is worn. A sleeve is machined and put in place within the roller’s bearing.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Journal Repair
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Solvent Wipe Testing
Solvent wipe testing is one of the services we offer as part of our chemical resistance property testing.
Benefits:
Chemical Resistance Property Testing.
Best Used For:
Wide range of problem solving applications and analysis.
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