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Gold Service Contracts
We developed the Gold Service Program to improve customer service, communication, processing time, and order turn around.
Benefits:
The program is a Lean Customer Relationship process around development of a technical master specification file, and formal documentation of communication and implementation procedures.
Best Used For:
Contract Service Agreements
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Grind Lathe Audit
We offer a grind lathe audit to investigate current equipment performance/capabilities. Three phase audit, performed on site, improves processes and can obtain increased production and better quality.
Benefits:
Finishing time can be reduced by up to 50 percent!
Best Used For:
Any lathe used in re-grinding rollers.
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Guide Rails
Guide rails are used to control web handling for manufacturing and converting processes.
Benefits:
Coat guide rails to assist in the function of the overall unit.
Best Used For:
A wide range of converting processess.
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Guide Rollers
Guide rollers guide substrates through the web’s path.
Benefits:
Custom formulations.
Best Used For:
Guide Rollers
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Hardness Testing
Harness testing is one of the services we offer as part of our physical property testing.
Benefits:
This type of testing helps us better understand current state and correlate the data to recommendations on better performing materials for the application.
Best Used For:
Wide range of problem solving applications and analysis.
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Heat Bars
Heat bars are used in various sealing operations.
Benefits:
Apply non-stick coatings to heat bars to provide more precise, repetitive sealing and easier cleanability.
Best Used For:
A wide range of industries and applications
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Heat Treating
Heat treating is a group of industrial and metalworking processes used to alter the physical, and sometimes chemical, properties of a material.
Benefits:
Alter physical properaties of a base metal.
Best Used For:
Often times products are specified with a heat treating requirement and the company provides this service per the specification required.
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Hold Down Rollers
Hold down rollers are used to hold down webs and coils.
Benefits:
Rollers are ozone and abrasion resistant, and will not degrade from oils or corrosive materials.
Best Used For:
Hold Down Rollers
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Hot Melt
We provide release coatings on a number of parts that are exposed to hot-melt adhesives where “no-stick” and release is needed to improve productivity and clean-up.
Benefits:
No-stick and release is needed to improve productivity and clean-up.
Best Used For:
A wide range of converting processess.
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Hot Melt Pans
Hot melt pans are used to collect excess hot melt adhesive during application.
Benefits:
Offer various coatings designed for wear-resistance and easier cleanability.
Best Used For:
A wide range of converting processess.
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HVOF
In this process metal particles actually travel faster than the speed of sound, generating the best bond strengths, density and hardness of all our processes.
Benefits:
HVOF does not reach temperatures that are attainable with plasma processes so materials such as ceramicsare not processed with this technique.
Best Used For:
Utilized to apply metal based coatings.
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ID Grinding
We perform Internal Diameter Grinding on complex parts.
Benefits:
Smooth internal diameter surface finish.
Best Used For:
A wide variety of applications.
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Infeed Rollers
Indeed rollers are used to deliver products down the line to the next operation. We have multiple roller coverings including elastomeric and ceramic coverings.
Benefits:
Maximize printing performance.
Best Used For:
Infeed Rollers
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Knurled and Ground finishes
Available in a variety of aluminum and steel, our knurled and ground finishes are available for the manufacturing and repair of custom converting rollers.
Benefits:
Custom finish solutions.
Best Used For:
A wide variety of applications.
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Laminating Rollers
Our laminating rollers are available in alloy steel, carbon steel, and stainless steel.
Benefits:
part of manufacturing processes to permanently assemble objects
Best Used For:
used within the paper, film, foil, and wood industries.
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Laser Cladding
Laser cladding is an additive manufacturing process that utilizes a laser to metallurgically bond performance coatings to a product’s base material.
Benefits:
The process uses the laser to create a melt pool of the base material. The coating material is introduced into this melt pool in either powder or wire form.
Best Used For:
A wide range of cladding applications; including small footprint applications.
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Layon Rollers
Layton rollers are manufactured and used to help reduce air entrapment when winding.
Benefits:
Higher speeds on web processing machines with tighter parent roll properaties.
Best Used For:
They are utilized within the paper, film, foil, and plastic industries.
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Lightweight Idler Rollers
Lightweight idler rollers are designed and used for delicate webs or where the lowest inertia is desired. Our rollers are manufactured with thin steel and/or aluminum or cabon fiber to reduce inertia.
Benefits:
Low inertia for high speed web processing machines.
Best Used For:
Lightweight idler
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Liquid Dispersion
Liquid dispersion is a polymer coating process technique used in a wide variety of applications.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Low Friction
Reduce the cleanup and buildup of such materials as starches, paints, adhesives, latex, rubber, food, paper, ice, sugar, resins, tapes, inks.Â
Benefits:
Extremely wear resistant and long lasting.
Best Used For:
Hard base onto your part and then impregnate one of our Low COF release agents into that coating.
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Machine Frame
We deisgn, engineer and apply coatings to machine frames for wear and corrosion resistance to extend their life spans.
Benefits:
Service is provided on-site.
Best Used For:
A wide range of industries and applications
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Machined Crowns
Roller crowning is intended to ensure proper web alignment and helps minimize the effects of deflection. Materials include several types of aluminum and steel.
Benefits:
Minimize the effects of deflection.
Best Used For:
A wide variety of applications.
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Mag. Particle Test
Magnetic particle Inspection (MPI) is a non-destructive testing (NDT) test for detecting surface and subsurface discontinuities in materials such as iron, nickel, cobalt, and some of their alloys.
Benefits:
Ensures product quality and uniformity.
Best Used For:
Often used as a quality verification process.
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Magna Flux Test
A magna flux test is a non-destructive testing (NDT) process for detecting surface, and subsurface, discontinuities in materials such as: iron, nickel, cobalt, and some of their alloys.
Benefits:
This process puts a magnetic field into the piece and the piece can be magnetized by direct or indirect magnetization.
Best Used For:
Often used as a quality verification process.
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Media Immersion Testing
Application media immersion testing is one of the services we offer as part of our Chemical Resistance Property Testing.
Benefits:
Chemical Resistance Property Testing.
Best Used For:
Wide range of problem solving applications and analysis.
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Metering Rollers
Metering rollers are nipped to coating rollers to transfer thickness of coatings to substrates.
Benefits:
Application of proper coat weights.
Best Used For:
Metering Rollers
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MIG Welding
Gas metal arc welding (GMAW), sometimes referred (MIG) welding or metal active gas (MAG) welding, is a welding process which heats the workpiece metal(s), causing them to melt and join.
Benefits:
A welding process in which an electric arc forms between a consumable wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to melt and join.
Best Used For:
A wide variety of welding applications.
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Mirror Finishing
Chrome plating is used where a “mirror” finish is needed.
Benefits:
Mirror finishing is a very smooth surface and can either decrease or increase web/roller friction.
Best Used For:
A wide variety of applications.
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Nip Impressions
A nip impression is a measure of the uniformity of the pressure in a web processing nip. The pressure profile is sometimes referred to as a footprint.
Benefits:
This is useful in understanding how a machine is running or can run better. The company can provide a service in measuring the nip impression.
Best Used For:
Wide range of problem solving applications and analysis in the nip roll position of a web processing machine.
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