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Combustion Wire Metallizing
In this process, various metal wire is fed into an oxygen-acetylene gas mixture. It is then in a molten state and sprayed onto the part being processed.
Benefits:
This most basic of coating techniques is limited by maximum temperature attainable and the universe of materials that can be set.
Best Used For:
Utilized to apply metal based coatings.
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Compression Load Deflection Testing
Compression Load Deflection Testing is one of the services we offer as part of our physical property tests.
Benefits:
This is useful in determing how a rubber covering will perform in a process condition.
Best Used For:
It is a nondestructive method for determining relationship between compressive load and deflection under load for vulcanized rubber. (ASTM D-575).
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Core Repair
Rebuilding cores is a routine service we perform. We also possess the capability to provide metrics on frequency of core repair so as to manage spends in the most cost effective way.
Benefits:
We can provide FEA analysis to help solve issues with production.
Best Used For:
Core Repair
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Corrosion Protection
We have a wide range of coating options to help address corrosion. Pptions include the application of thermally sprayed metals and polymers or a combination of the two technologies.
Benefits:
In many instances, our coatings can address the corrosive problem while providing secondary benefits such as release or improved surface hardness promoting erosion resistance.
Best Used For:
A wide range of corrosion protection applications.
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Corrosion Resistance Testing
Corrosion Resistance Testing is one of the services we offer as part of our Chemical Resistance Property Testing.
Benefits:
Often this is an important test in determining the correct material and application process for coating or covering your parts in the application targeted.
Best Used For:
Wide range of applications.
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Couch Rollers
Couch rollers are used within the paper industry in the first phase of forming a sheet of paper.
Benefits:
Cover couch rollers for corrosion and wear-resistance.
Best Used For:
Couch Rollers
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Dead Plates
Dead plates are used to convey material.
Benefits:
Coating combinations to address issues likes: wear, friction, chemicals, sticking, and more.
Best Used For:
A wide variety of industries.
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Deflector Rollers
Deflector rollers are used to turn webs and substrates.
Benefits:
Ozone and abrasion resistant, and will not degrade from oils or corrosive materials.
Best Used For:
Deflector Rollers
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Delivery Rollers
Delivery rollers aid in the delivery of substrates across web paths.
Benefits:
ffer various elastomeric compound roller coverings specific to application.
Best Used For:
Delivery Rollers
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Draw Rollers
Draw rollers are driven nip rollers that pull substrates.
Benefits:
Rollers are ozone and abrasion resistant, and will not degrade from oils or corrosive materials.
Best Used For:
Draw Rollers
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Dryer Drums
We coat dryer drums with durable, speciality formulated non-stick surfaces.
Benefits:
Allows dryer drums to run at higher speeds, with less sheet breaks and contamination or build up issues.
Best Used For:
Dryer Drums
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Durometer Measure
Durometer is the international standard used for measurement of rubber hardness in the roller industry and also refers to the instrument itself.
Benefits:
Measure and control roller hardness.
Best Used For:
This is a standard specification we define some products and servics with, providing documentation to our customers.
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Dynamic Abrasion Testing
Dynamic abrasion testing is one of the services we offer as part of our dynamic property testing.
Benefits:
This test is used in the pursuit of designing longer-lasting coverings and coatings.
Best Used For:
This test is used to determine resistance to wear of a particular coating or covering.
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Dynamic Property Testing
These tests are utilized to understand a coating or coverings response to pressure, heat and wear.
Benefits:
The tests include: Static Release Dynamic Abrasion Testing Pilot Testing Hysteresis (Heat Buildup) Testing
Best Used For:
Wide range of problem solving applications and analysis.
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Electric Arc
This process uses materials in wire form, but the heat source is the arcing of two electrically conductive wires. Material is melted and propelled on the part at a greater velocity than metallizing.
Benefits:
Higher temperatures allow for an increased source of base materials, faster rates of deposition, and improved bond and coating density.
Best Used For:
Utilized to apply metal based coatings.
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Electrically Conductive
Our electrically conductive coatings can be applied to: anti-static idler rollers, anti-static tanks, bins, chutes, silo coatings, and web grounding rollers for charged webs.
Benefits:
Electrical conductivity.
Best Used For:
These coatings are also used in medical and electronic applications.
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Electrically Insulated
Our electrically insulated coatings can be applied to: bins, chutes, corona treater rollers, silo coatings, web insulated tanks, and support rollers for electrically charged processes.
Benefits:
Electrical insulation.
Best Used For:
They are also used in medical and electronic coating applications.
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Electrostatic
Through our electrostatic systems we are able to apply: fluorocarbons, fluoropolymers, silicones, epoxies, and Teflon® industrial coatings.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Embossing Back Up Rollers
Embossing back up rollers are used to create a nip under pressure, which creates a pattern on substrates.
Benefits:
Elastomeric roller coverings maximize performance.
Best Used For:
Embossing Back Up Rollers
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Embossing Rollers
Embossing rollers are used to create patterns on substrates.
Benefits:
Multiple surface finish roller bases for high performance and long term wear resistance.
Best Used For:
Embossing Rollers
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Expandable sleeves
Expandable sleeves are used in various markets.
Benefits:
Sleeves have elastomeric coverings, solving issues with increased cooling and reduced static build-up.
Best Used For:
A wide variety of industries.
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Expander Rollers
Expander rollers are used to expand the web by eliminating wrinkles. We offer various web spreading rollers including: bowed, crowned, concaved, and more.
Benefits:
Used to expand the web by eliminating wrinkles.
Best Used For:
Bowed roll and stretch roll applications.
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Felt Rollers
Felt rollers are used to support and guide felt, but often experience contamination.
Benefits:
Our wear-resistant and release coatings protect felt rollers from contamination and increase run-time.
Best Used For:
Felt Rollers
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Flame Treating Back Up Rollers
Flame treating back up rollers are manufactured with corrosion and heat-resistant coatings as protection from the high temperatures during flame treating.
Benefits:
Longer service life in high temperatures.
Best Used For:
Flame Treating Back Up Rollers
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Foam Rollers
Foam rollers are manufactured from cellular material and used in a wide variety of applications and industries.
Benefits:
The "soft" core is supported by "tough" shell for improved wear resistance.
Best Used For:
Bump and splicing roll positions.
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Folding Horn
We coat folding horns with durable, wear-resistant, low-friction coatings which increases production throughput and less rejects during the converting process.
Benefits:
Increases production throughput and less rejects during the converting process.
Best Used For:
A wide variety of high temperature applications.
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Folding Rails
We coat folding rails with durable, wear-resistant, low-friction coatings which increases production throughput and less rejects during the converting process.
Benefits:
Increases production throughput and less rejects during the converting process.
Best Used For:
A wide range of converting processess.
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FT-IR Spectrophotometric Analysis
FT-IR spectrophotometric analysis is one of the services we offer as part of our analytical property testing.
Benefits:
This is used to understand material composition and peformance characteristics so that the optimal material and finish recommendation can be provided for a given application.
Best Used For:
Wide range of problem solving applications and analysis.
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Glue Applicator
Coating glue applicators allows for easier cleanability during normal maintenance.
Benefits:
Easier cleanability
Best Used For:
A wide range of converting processess.
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Glue Rollers
Coating glue applicator rollers allows for easier cleanability during normal maintenance.
Benefits:
We have various coatings to match a solution to your glue or adhesive. Plasma Coatings 11,000 Series is a good choice.
Best Used For:
Glue Rollers
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