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PLASMA 200 SERIES
Coatings from our PLASMA 200 series are our toughest and original release coatings.
Benefits:
They provide excellent release, low friction, and abuse resistance.
Best Used For:
A wide variety of applications.
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PLASMA 20000 SERIES
Coatings from our PLASMA 20000 series offer excellent corrosion resistance, release, and cleanability.
Benefits:
Combination of the material type and thickness results in excellent resistance to permeation.
Best Used For:
A wide variety of high temperature applications.
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PLASMA 25000 SERIES
Coatings from our PLASMA 25000 series have an ambient cure coating which offers outstanding traction, web tracking, release, and toughness.
Benefits:
This series is our smoothest version of a traction/release coatings. This is the bake, cured version of the 10000 series.
Best Used For:
This is an ideal replacement for any traction alternative currently being used, such as tapes, cheese grate, sandpaper, and certain rubber coverings.
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PLASMA 300 SERIES
Coatings from our PLASMA 300 series are one of our smoothest release coatings, providing excellent release and low friction.
Benefits:
Smoothest release coatings, providing excellent release and low friction.
Best Used For:
A wide variety of applications.
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PLASMA 40000 SERIES
Coatings from our PLASMA 40000 series are tough, high temperature, release coatings with low friction. These PTFE/PFOA free, FDA compliant, non-stick coatings can survive temperatures up to 1,000°F!
Benefits:
High temperature, release coatings with low friction. These FDA compliant, non-stick coatings can survive temperatures up to 1,000°F!
Best Used For:
They work best for applications in which coating hardness, extreme temperature resistance, and slip are the main requirements.
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PLASMA 42000 SERIES
Coatings from our PLASMA 42000 series are specialty release coatings that provide excellent release, low friction, and abuse resistance.
Benefits:
Provide excellent release, low friction, and abuse resistance. These coatings offer superior release of high sugar content products.
Best Used For:
A wide variety of applications.
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PLASMA 43000 SERIES
Coatings from our PLASMA 43000 series are a specialty polymer and offer a smooth coating with enhanced release characteristics and superior resistance to permeation.
Benefits:
Smooth coating with enhanced release characteristics and superior resistance to permeation.
Best Used For:
A wide variety of applications.
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PLASMA 45000 SERIES
Coatings from our PLASMA 45000 series represent our line of Electroless Nickel offerings.Â
Benefits:
Electroless Nickel coatings provide wear resistance, low COF, and corrosion protection. With PTFE to some of the electroless nickel systems: lower cof, higher release, and increased hardness can be obtained.
Best Used For:
A wide variety of applications.
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PLASMA 500 SERIES
Coatings from our PLASMA 500 series are baked polymers that offers superior chemical and corrosion resistance.
Benefits:
Smoothness and thickness will vary dependent on the environment they're exposed to and they have a max temperature of 280°F.
Best Used For:
A wide variety of applications.
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Plating
Plating often involves two process materials and/or steps where the first material bonds to the base material and serves as the primer for finish plating.
Benefits:
A wide range of surface property enhancements.
Best Used For:
A wide variety of applications.
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Re-Grinding
Re-grinding is often done to remove existing plating, for example chrome plating, from converting rollers and industrial parts due to scratches, dents, and existing worn areas.
Benefits:
Remove existing material due to scratches, dents, and existing worn areas.
Best Used For:
A wide variety of applications.
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Re-Journaling
Re-journaling rollers is often done as a repair on an existing rollers. The existing journal is removed and a new journal is machined and welded into place.
Benefits:
Re-store to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Journal Repair
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Re-shelling
Re-shelling is considered if the outer shell is damaged or has experienced internal corrosion, and it’s possible to cut off the other shell and re-shell.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Heat Transfer and Chill Rolls
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Reverse Tapers (concave crowns)
Spreader rollers’ grooving can take many forms including: herringbone pattern, chevron groove pattern, and reverse tapers (also known as concave crowns).
Benefits:
Custom finish solutions.
Best Used For:
A wide variety of applications.
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Rollers Crowning
Roll crowning is intended to ensure proper web alignment and helps minimize the effects of deflection.
Benefits:
Minimize the effects of deflection.
Best Used For:
A wide variety of applications.
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Rollers Grooving
Roller grooving is available in herringbone, chevron, and spiral groove patterns.
Benefits:
Improved web handling; wrinkle release
Best Used For:
A wide variety of applications.
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Rollers Run Out
Roller run out is a measurement of the roller’s surface roundness compared to the bearing surface.
Benefits:
Determine roller uniformity
Best Used For:
Wide range of problem solving applications and analysis.
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Shaft Repairs
Wear and abarasion resistant coatings can be applied to shafts. Shafts can also be rebuilt or “remanufactured” to original dimensions using cladding technologies.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Shaft Repair
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Sleeving & Re-boring
Sleeving and re-boring are often done on journals where a critical journal diameter is worn. A sleeve is machined and put in place within the roller’s bearing.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Journal Repair
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Solvent Wipe Testing
Solvent wipe testing is one of the services we offer as part of our chemical resistance property testing.
Benefits:
Chemical Resistance Property Testing.
Best Used For:
Wide range of problem solving applications and analysis.
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Spiral Grooving for Air Entrapment Removal
Spreader rollers’ grooving can take many forms including: spiral grooving, chevron groove pattern, reverse taper configuration, and grooved rubber covers.
Benefits:
Improved web handling; wrinkle release
Best Used For:
A wide variety of applications.
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Splining
We provide splining services where we machine grooves, ridges, or teeth in a shaft or cylindrical part.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide variety of applications.
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Static Release
Static release testing is one of the services we offer as part of our dynamic property testing.
Benefits:
Determine static release properties.
Best Used For:
Wide range of problem solving applications and analysis.
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Straightening Roll Bodies
By inspection and measurement of the size and wall thickness and the severity of the bend, the roller’s body can be straightened within original specifications.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Core Repair
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Surface Energy (Wettability) Testing
Surface energy (wettability) testing is one of the services we offer as part of our physical property testing.
Benefits:
Evaluate surface characteristics.
Best Used For:
Wide range of problem solving applications and analysis.
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Surface Finish (Roughness) Testing
Surface finish (roughness) testing is one of the services we offer as part of our physical property testing.
Benefits:
Determine surface roughness (RA)
Best Used For:
Wide range of problem solving applications and analysis.
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Surface Traction
By using a high traction coating, slippage is eliminated resulting in a more consistent performance resulting in improved machine traction.
Benefits:
Ensure tight starts, eliminate slippage and wrinkles, and improve web tracking and tension control.
Best Used For:
Traction control in on web processing machines.
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Temperature Profile
A service we provide that records and inteprets the temperatures of a roll while in use.
Benefits:
Determine temperature levels in process.
Best Used For:
Wide range of problem solving applications and analysis.
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Thermal Conductive
Thermally Conductive and Semi-Conductive Coatings do not significantly impede the flow of heat in or out of the substrate that is coated.
Benefits:
Provide other unique surface properties such as cut and abrasion resistance or release.
Best Used For:
These are used in applications where rapid heat transfer is important, such as heated and chilled rollers.
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Thermal Conductivity Testing
Thermal conductivity testing is one of the services we offer as part of our physical property testing.
Benefits:
Determin thermal conductivity.
Best Used For:
Wide range of problem solving applications and analysis.
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