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PLASMA 28000 SERIES
Coatings from our PLASMA 28000 series are smooth, tough, release coatings that offer excellent release, low friction, corrosion resistance, and bond strength.
Benefits:
They are applicable on-site at your facility.
Best Used For:
A wide variety of applications.
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PLASMA 30000 SERIES
Coatings from our PLASMA 30000 series have a cross-linked polymer which yields a wide range of chemical resistance.
Benefits:
This coating is formulated to meet specific service requirements while retaining temperature, chemical, and other physical properties.
Best Used For:
A wide variety of applications.
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PLASMA 31000 SERIES
Coatings from our PLASMA 31000 series are sealed coatings that provide excellent corrosion resistance.
Benefits:
Excellent corrosion resistance.
Best Used For:
A wide variety of applications.
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PLASMA 32000 SERIES
Coatings from our PLASMA 32000 series are superior polymer coatings that provide toughness, abuse-resistance, and low friction.
Benefits:
Provide toughness, abuse-resistance, and low friction.
Best Used For:
A wide variety of applications.
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PLASMA 33000 SERIES
Coatings from our PLASMA 33000 series provide chemical resistance.
Benefits:
Thickness ranges from .010 to .100, dependent on application and material. They are applicable on-site at your facility.
Best Used For:
A wide variety of applications requiring good chemical resistance.
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PLASMA 34000 SERIES
Coatings from our PLASMA 34000 series utilize multiple layers of resins to build up the protection that metal and concrete need in chemical manufacturing or processing operations. Â
Benefits:
When fully cured, the separate elements lose their individual identity and become a single, monolithic coating; providing superior chemical resistance. They are applicable on-site at your facility.
Best Used For:
A wide variety of applications requiriing good chemical resistance and the ability to be applied on-site.
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PLASMA 36000 SERIES
Coatings from our PLASMA 36000 series use multiple resins to build up the protection that metal and concrete need in chemical, manufacturing or processing operations.
Benefits:
When fully cured, the separate elements lose their individual identity and become a single, monolithic coating; providing superior chemical resistance. They are applicable on-site at your facility.
Best Used For:
A wide variety of applications requiriing good chemical resistance and the ability to be applied on-site.
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PLASMA 40000 SERIES
Coatings from our PLASMA 40000 series are tough, high temperature, release coatings with low friction. These PTFE/PFOA free, FDA compliant, non-stick coatings can survive temperatures up to 1,000°F!
Benefits:
High temperature, release coatings with low friction. These FDA compliant, non-stick coatings can survive temperatures up to 1,000°F!
Best Used For:
They work best for applications in which coating hardness, extreme temperature resistance, and slip are the main requirements.
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PLASMA 45000 SERIES
Coatings from our PLASMA 45000 series represent our line of Electroless Nickel offerings.Â
Benefits:
Electroless Nickel coatings provide wear resistance, low COF, and corrosion protection. With PTFE to some of the electroless nickel systems: lower cof, higher release, and increased hardness can be obtained.
Best Used For:
A wide variety of applications.
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PLASMA 600 SERIES
Coatings from our PLASMA 600 series are ceramic, and provide excellent wear and corrosion-resistance.
Benefits:
Excellent wear and corrosion-resistance.
Best Used For:
A wide variety of applications requiring corrosion and wear resistance.
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PLASMA 700 SERIES
Coatings from our PLASMA 700 series offer excellent release of adhesives and rubber.
Benefits:
Provides high traction, excellent web tracking and moderate wear resistance.
Best Used For:
A wide variety of applications requiring traction and wear resistance.
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PLASMA 800 SERIES
The 800N series is a smooth, slick, tough coating which derives its durability from a combination of hardness, resiliency, and low permeability.
Benefits:
The 800LI series is a traction coating offers a high coefficient of friction without the use of silicone.
Best Used For:
A wide variety of applications.
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PLASMA 900 SERIES
Coatings from our PLASMA 900 series have excellent release of adhesives and rubber, and demonstrate high traction, web tracking, and abuse resistance with an ambient cure.
Benefits:
Excellent release of adhesives and rubber, and demonstrate high traction, web tracking, and abuse resistance with an ambient cure. They are applicable on-site at your facility.
Best Used For:
A wide variety of on-site applications.
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Plating
Plating often involves two process materials and/or steps where the first material bonds to the base material and serves as the primer for finish plating.
Benefits:
A wide range of surface property enhancements.
Best Used For:
A wide variety of applications.
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Re-Journaling
Re-journaling rollers is often done as a repair on an existing rollers. The existing journal is removed and a new journal is machined and welded into place.
Benefits:
Re-store to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Journal Repair
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Re-shelling
Re-shelling is considered if the outer shell is damaged or has experienced internal corrosion, and it’s possible to cut off the other shell and re-shell.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Heat Transfer and Chill Rolls
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Reverse Tapers (concave crowns)
Spreader rollers’ grooving can take many forms including: herringbone pattern, chevron groove pattern, and reverse tapers (also known as concave crowns).
Benefits:
Custom finish solutions.
Best Used For:
A wide variety of applications.
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Rollers Crowning
Roll crowning is intended to ensure proper web alignment and helps minimize the effects of deflection.
Benefits:
Minimize the effects of deflection.
Best Used For:
A wide variety of applications.
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Rollers Grooving
Roller grooving is available in herringbone, chevron, and spiral groove patterns.
Benefits:
Improved web handling; wrinkle release
Best Used For:
A wide variety of applications.
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Rollers Run Out
Roller run out is a measurement of the roller’s surface roundness compared to the bearing surface.
Benefits:
Determine roller uniformity
Best Used For:
Wide range of problem solving applications and analysis.
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Shaft Repairs
Wear and abarasion resistant coatings can be applied to shafts. Shafts can also be rebuilt or “remanufactured” to original dimensions using cladding technologies.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Shaft Repair
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Sleeving & Re-boring
Sleeving and re-boring are often done on journals where a critical journal diameter is worn. A sleeve is machined and put in place within the roller’s bearing.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Journal Repair
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Solvent Wipe Testing
Solvent wipe testing is one of the services we offer as part of our chemical resistance property testing.
Benefits:
Chemical Resistance Property Testing.
Best Used For:
Wide range of problem solving applications and analysis.
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Spiral Grooving for Air Entrapment Removal
Spreader rollers’ grooving can take many forms including: spiral grooving, chevron groove pattern, reverse taper configuration, and grooved rubber covers.
Benefits:
Improved web handling; wrinkle release
Best Used For:
A wide variety of applications.
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Splining
We provide splining services where we machine grooves, ridges, or teeth in a shaft or cylindrical part.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide variety of applications.
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Static Release
Static release testing is one of the services we offer as part of our dynamic property testing.
Benefits:
Determine static release properties.
Best Used For:
Wide range of problem solving applications and analysis.
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Straightening Roll Bodies
By inspection and measurement of the size and wall thickness and the severity of the bend, the roller’s body can be straightened within original specifications.
Benefits:
Reduce costs in repair or replacement situations.
Best Used For:
Core Repair
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Surface Energy (Wettability) Testing
Surface energy (wettability) testing is one of the services we offer as part of our physical property testing.
Benefits:
Evaluate surface characteristics.
Best Used For:
Wide range of problem solving applications and analysis.
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Surface Finish (Roughness) Testing
Surface finish (roughness) testing is one of the services we offer as part of our physical property testing.
Benefits:
Determine surface roughness (RA)
Best Used For:
Wide range of problem solving applications and analysis.
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Surface Traction
By using a high traction coating, slippage is eliminated resulting in a more consistent performance resulting in improved machine traction.
Benefits:
Ensure tight starts, eliminate slippage and wrinkles, and improve web tracking and tension control.
Best Used For:
Traction control in on web processing machines.
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