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5-Axis Machining
We offer 5-axis machining of parts. This service is when our CNC machine is needed to approach the part from multiple directions.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide range of machining needs from production to job shop applications.
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Acid Flushing
Acid flushing breaks down and flushes out the internal corrosion deposits and blockages in heat transfer rollers to improve flowrates and improve thermal conductivity.
Benefits:
Improves efficiencies in heat transfer rates.
Best Used For:
Heat Transfer and Chill Rolls
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Adhesive Pans
Adhesive pans are used to catch excess adhesive during manufacturing.
Benefits:
Coatings designed to improve pan cleanabilty and extend the life.
Best Used For:
A wide variety of industries.
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Agitator Blades
Agitator blades are used to blend a wide range of materials.
Benefits:
Wear-resistant and non-stick coatings to the blade surfaces to enhance performance.
Best Used For:
A wide variety of industries.
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Analytical Property Testing
Specific testing methods that include; Ash and Soxhlet Extraction Analysis, FT-IR Analysis by Diamond ATR, and FT-IR Spectrophotometric Analysis.
Benefits:
Identify root cause problems and limitiations from current performance.
Best Used For:
This is used to understand material composition and improve upon performance characteristics.
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Anti-static Idler Rollers
Anti-static idler rollers are manufactured and used to reduce static electricity build-up.
Benefits:
Reduce statis electricity on high speed web processing machines.
Best Used For:
They are used within the paper, film, foil, and plastic industries.
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Anti-static Tank
Our anti-static tanks are coated with anti-static coatings to prevent static from hindering process flow and causing severe build-up on the tank’s walls.
Benefits:
Improve service life.
Best Used For:
A wide variety of industries.
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ArcoRock
ArcoRock rollers are a perfect choice in the paper industry as they can be used in a variety of roll positions, including: forming, stretch, pressure roller, wet felt, breast, fly and wire.
Benefits:
Specially formulated for applications in the paper industry.
Best Used For:
Forming, stretch, pressure roller, wet felt, breast, fly and wire roll positions in the paper industry.
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Ash and Soxhlet Extraction Analysis
Ash and soxhlet extraction analysis is one of the services we offer as part of our analytical property tests.
Benefits:
Identify root cause problems and limitiations from current performance.
Best Used For:
It is the process of transferring partially soluble components of a solid to the liquid phase using a Soxhlet extractor for material and composition analysis.
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Assembly
In providing turnkey solutions to our customers, we are often asked to also provide fabrication and assembly services associated with our machining and covering solutions.
Benefits:
On stop shop capability to solve manufacturing problems.
Best Used For:
We provide this service along with program management of such projects.
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Balancing
Two plane and 3 plane balancing is a common request. Â Detailed balance reports are provided post-balancing, ensuring that roller and parts perform in an optimal manner. Â
Benefits:
This is increasingly important in today's high running machine speeds.
Best Used For:
Roll and machine balance.
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Bearing Surfaces
We coat bearing surfaces with wear-resistant coatings in order to have longer run-times per component and protection from high pressures and rough environments.
Benefits:
Extend service life.
Best Used For:
A wide variety of industries.
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Bin
Bins are great storage solutions, prevent wear, and provide easy cleanability.
Benefits:
We offer numerous coatings designed to protect bins during various applications.
Best Used For:
A wide variety of industries.
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Boiler Tubes
We apply corrosion and wear resistant-metal and ceramic solutions to boiler tubes to protect their surfaces from hot oxidation and erosion from fine particles.
Benefits:
Extend service life.
Best Used For:
Boilers in a wide variety of process industries.
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Box Repair
We offer roller and crating repairs on storage and transport boxes, which are repaired and refurbished with our in-house capabilities.
Benefits:
Re-store transportation containers reducing cost.
Best Used For:
Box Repair
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Broaching
Broaching is a machining process that uses a toothed tool  to remove material.  Typical workpieces include small to medium-sized castings, forgings, screw machine parts, and stampings.
Benefits:
Maximum machining flexibility.
Best Used For:
Broaching is used when precision machining is required, especially for odd shapes. Commonly machined surfaces include circular and non-circular holes, splines, keyways, and flat surfaces.
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Building-Up & Re-machining Journals
Building up (welding) and re-machining is usually done if a journal is worn, damaged, or simply bent- ultimately impacting the performance of web processing.
Benefits:
Re-store journals to original and critical dimensions; thus reducing replacement costs.
Best Used For:
Journal Repair
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Burners
Burners are used in corrosive and abrasive environments.
Benefits:
Coat burners with a wide range of alloys that address the issues of corrosion and abrasion.
Best Used For:
A wide variety of industries.
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Centerless Grinding
Centerless grinding is process that uses abrasive cutting to remove material. This differs from centered grinding operations in that no spindle or fixture is used to locate and secure the workpiece.
Benefits:
Workpiece is secured between two rotary grinding wheels, and the speed of their rotation relative to each other determines the rate at which material is removed from the workpiece.
Best Used For:
A wide variety of applications.
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Charge Rollers
Charge rollers are used to transfer or project electrostatic charges.
Benefits:
Coated with thermal spray ceramics and other elastomeric material.
Best Used For:
Charge rollers are used to transfer or project electrostatic charges.
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Chemical Resistance Property Testing
These tests are conducted to determine chemical resistance characteristics of a covering, coating or finished part.
Benefits:
(1) Customer Media Immersion Testing (2) Volume, Weight and Hardness Change Data (3) Corrosion Resistance Testing (4) Solvent Wipe Testing
Best Used For:
Wide range of problem solving applications around corrosion protection.
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Chemicals - Solid and Liquid
We apply engineered coating solutions based on specific corrosion concerns in each chemical environment, which protects our products and their life spans.
Benefits:
Extend service life.
Best Used For:
A wide variety of industries.
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Chevron or Herringbone Grooving
Spreader rollers grooving can take many forms including: herringbone pattern, chevron groove pattern, reverse taper configuration, and grooved rubber covers.
Benefits:
Improved web handling; wrinkle release
Best Used For:
Bowed roll and stretch roll applications.
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Chrome Plating
Standard Chrome plating for new cores as well as re-chroming of used cores.
Benefits:
Corrosion protection and other key surface protection properties
Best Used For:
Heat transfer and chill rolls; other surfaces requiring corrosion protection.
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Chrome Plus +
Chrome Plus is a environmentally friendly carbide coating replacement for Chrome. With equivalent price, performance, surface finish and thermal transfer properties.
Benefits:
Green replacement for Chrome. A scratch resistant and repair capable coating for use in a wide variety of applications.
Best Used For:
Heat transfer and chill rolls and other metals surfaces.
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Chute
We apply non-stick, low-friction, and anti-static coatings to chutes, which improves flow and down-time without the need of vibrators or air cannons.
Benefits:
Improves flow and down-time without the need of vibrators or air cannons.
Best Used For:
A wide variety of industries.
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CNC Lathes
The utilization of CNC lathes are one of the various machining services that we offer.
Benefits:
Maximum machining flexibility.
Best Used For:
A wide range of machining needs from production to job shop applications.
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Coal Riffles
Coal Riffles help balance the combustible flow to the burners in coal plants.
Benefits:
Coat coal riffles to protect them from wear on their surfaces and edges.
Best Used For:
Coal industry.
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