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Coating Thickness and Condition
Through our on-site and in-house capabilities we assess coating thickness and condition, which is an important measurement when understanding resurfacing or reconditioning needs.
Benefits:
Identify current life of coating layer.
Best Used For:
Wide range of applications.
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Combustion Wire Metallizing
In this process, various metal wire is fed into an oxygen-acetylene gas mixture. It is then in a molten state and sprayed onto the part being processed.
Benefits:
This most basic of coating techniques is limited by maximum temperature attainable and the universe of materials that can be set.
Best Used For:
Utilized to apply metal based coatings.
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Compression Load Deflection Testing
Compression Load Deflection Testing is one of the services we offer as part of our physical property tests.
Benefits:
This is useful in determing how a rubber covering will perform in a process condition.
Best Used For:
It is a nondestructive method for determining relationship between compressive load and deflection under load for vulcanized rubber. (ASTM D-575).
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Core Repair
Rebuilding cores is a routine service we perform. We also possess the capability to provide metrics on frequency of core repair so as to manage spends in the most cost effective way.
Benefits:
We can provide FEA analysis to help solve issues with production.
Best Used For:
Core Repair
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Corrosion Protection
We have a wide range of coating options to help address corrosion. Pptions include the application of thermally sprayed metals and polymers or a combination of the two technologies.
Benefits:
In many instances, our coatings can address the corrosive problem while providing secondary benefits such as release or improved surface hardness promoting erosion resistance.
Best Used For:
A wide range of corrosion protection applications.
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Corrosion Resistance Testing
Corrosion Resistance Testing is one of the services we offer as part of our Chemical Resistance Property Testing.
Benefits:
Often this is an important test in determining the correct material and application process for coating or covering your parts in the application targeted.
Best Used For:
Wide range of applications.
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Cyclones
Cyclones are used to remove dust and/or gas from processing operations and separating the particles.
Benefits:
Apply wear-resistant coatings to improve cost.
Best Used For:
A wide variety of industries.
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Cylinders or liners
We apply engineered corrosion-resistant coatings to cylinders and liners for natural gas during the manufacturing process to provide protection and reduce wear.
Benefits:
Provide protection and reduce wear.
Best Used For:
A wide variety of industries.
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Dead Plates
Dead plates are used to convey material.
Benefits:
Coating combinations to address issues likes: wear, friction, chemicals, sticking, and more.
Best Used For:
A wide variety of industries.
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Delivery Rollers
Delivery rollers aid in the delivery of substrates across web paths.
Benefits:
ffer various elastomeric compound roller coverings specific to application.
Best Used For:
Delivery Rollers
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Draw Rollers
Draw rollers are driven nip rollers that pull substrates.
Benefits:
Rollers are ozone and abrasion resistant, and will not degrade from oils or corrosive materials.
Best Used For:
Draw Rollers
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Ductwork
Ductwork is used to remove corrosive gases and heat from processing.
Benefits:
Engineer specialized composite coatings to combat high temperature corrosion and wear.
Best Used For:
A wide variety of industries.
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Dynamic Abrasion Testing
Dynamic abrasion testing is one of the services we offer as part of our dynamic property testing.
Benefits:
This test is used in the pursuit of designing longer-lasting coverings and coatings.
Best Used For:
This test is used to determine resistance to wear of a particular coating or covering.
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Dynamic Property Testing
These tests are utilized to understand a coating or coverings response to pressure, heat and wear.
Benefits:
The tests include: Static Release Dynamic Abrasion Testing Pilot Testing Hysteresis (Heat Buildup) Testing
Best Used For:
Wide range of problem solving applications and analysis.
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Electric Arc
This process uses materials in wire form, but the heat source is the arcing of two electrically conductive wires. Material is melted and propelled on the part at a greater velocity than metallizing.
Benefits:
Higher temperatures allow for an increased source of base materials, faster rates of deposition, and improved bond and coating density.
Best Used For:
Utilized to apply metal based coatings.
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Electric Arc Furnace
We engineer and apply coating solutions that significantly increase the life of water-cooled electric arc furnace duct work.
Benefits:
Solutions are applicable on-site
Best Used For:
A wide variety of industries.
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Electrically Conductive
Our electrically conductive coatings can be applied to: anti-static idler rollers, anti-static tanks, bins, chutes, silo coatings, and web grounding rollers for charged webs.
Benefits:
Electrical conductivity.
Best Used For:
These coatings are also used in medical and electronic applications.
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Electrically Insulated
Our electrically insulated coatings can be applied to: bins, chutes, corona treater rollers, silo coatings, web insulated tanks, and support rollers for electrically charged processes.
Benefits:
Electrical insulation.
Best Used For:
They are also used in medical and electronic coating applications.
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Electrostatic
Through our electrostatic systems we are able to apply: fluorocarbons, fluoropolymers, silicones, epoxies, and Teflon® industrial coatings.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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ETL Conductor Rollers
Electrolytic tinplate lines (ETL) conductor rollers need to be resistant to corrosion, abrasion, and arc-induced pitting.
Benefits:
We offer wear-resistant solutions.
Best Used For:
ETL Conductor Rollers
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Expandable sleeves
Expandable sleeves are used in various markets.
Benefits:
Sleeves have elastomeric coverings, solving issues with increased cooling and reduced static build-up.
Best Used For:
A wide variety of industries.
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Expander Rollers
Expander rollers are used to expand the web by eliminating wrinkles. We offer various web spreading rollers including: bowed, crowned, concaved, and more.Â
Benefits:
Used to expand the web by eliminating wrinkles.
Best Used For:
Bowed roll and stretch roll applications.
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Fan Blades
Gas mixed with fine particles can cause wear or unbalance when they stick to fan blades.
Benefits:
Apply protective coatings to prevent wear and improve self-cleaning.
Best Used For:
A wide variety of industries.
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Fluidizing Beds
We offer coating solutions that provide wear-resistant, low-friction, non-stick surfaces for fluidizing beds, which deal with difficult to handle materials.
Benefits:
Wear-resistant, low-friction, non-stick surfaces with difficult to handle materials.
Best Used For:
We offer coating solutions that provide wear-resistant, low-friction, non-stick surfaces for fluidizing beds, which deal with difficult to handle materials.
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FT-IR Spectrophotometric Analysis
FT-IR spectrophotometric analysis is one of the services we offer as part of our analytical property testing.
Benefits:
This is used to understand material composition and peformance characteristics so that the optimal material and finish recommendation can be provided for a given application.
Best Used For:
Wide range of problem solving applications and analysis.
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Furnace Rollers
Furnace rollers are used to support webs and coils as they travel through ovens.
Benefits:
Products able to operate in temperatures over 600 F.
Best Used For:
Furnace Rollers
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Gold Service Contracts
We developed the Gold Service Program to improve customer service, communication, processing time, and order turn around.
Benefits:
The program is a Lean Customer Relationship process around development of a technical master specification file, and formal documentation of communication and implementation procedures.
Best Used For:
Contract Service Agreements
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Grind Lathe Audit
We offer a grind lathe audit to investigate current equipment performance/capabilities. Three phase audit, performed on site, improves processes and can obtain increased production and better quality.
Benefits:
Finishing time can be reduced by up to 50 percent!
Best Used For:
Any lathe used in re-grinding rollers.
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Hardness Testing
Harness testing is one of the services we offer as part of our physical property testing.
Benefits:
This type of testing helps us better understand current state and correlate the data to recommendations on better performing materials for the application.
Best Used For:
Wide range of problem solving applications and analysis.
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Heat Exchanger
Heat exchangers are used in corrosive and abrasive environments.
Benefits:
Coat them with a wide range of alloys that address the issues of corrosion and abrasion.
Best Used For:
A wide range of industries and applications
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