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Durometer Measure
Durometer is the international standard used for measurement of rubber hardness in the roller industry and also refers to the instrument itself.
Benefits:
Measure and control roller hardness.
Best Used For:
This is a standard specification we define some products and servics with, providing documentation to our customers.
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Dynamic Abrasion Testing
Dynamic abrasion testing is one of the services we offer as part of our dynamic property testing.
Benefits:
This test is used in the pursuit of designing longer-lasting coverings and coatings.
Best Used For:
This test is used to determine resistance to wear of a particular coating or covering.
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Dynamic Property Testing
These tests are utilized to understand a coating or coverings response to pressure, heat and wear.
Benefits:
The tests include: Static Release Dynamic Abrasion Testing Pilot Testing Hysteresis (Heat Buildup) Testing
Best Used For:
Wide range of problem solving applications and analysis.
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Electric Arc
This process uses materials in wire form, but the heat source is the arcing of two electrically conductive wires. Material is melted and propelled on the part at a greater velocity than metallizing.
Benefits:
Higher temperatures allow for an increased source of base materials, faster rates of deposition, and improved bond and coating density.
Best Used For:
Utilized to apply metal based coatings.
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Electrically Conductive
Our electrically conductive coatings can be applied to: anti-static idler rollers, anti-static tanks, bins, chutes, silo coatings, and web grounding rollers for charged webs.
Benefits:
Electrical conductivity.
Best Used For:
These coatings are also used in medical and electronic applications.
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Electrically Insulated
Our electrically insulated coatings can be applied to: bins, chutes, corona treater rollers, silo coatings, web insulated tanks, and support rollers for electrically charged processes.
Benefits:
Electrical insulation.
Best Used For:
They are also used in medical and electronic coating applications.
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Electrostatic
Through our electrostatic systems we are able to apply: fluorocarbons, fluoropolymers, silicones, epoxies, and Teflon® industrial coatings.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Embossing Back Up Rollers
Embossing back up rollers are used to create a nip under pressure, which creates a pattern on substrates.
Benefits:
Elastomeric roller coverings maximize performance.
Best Used For:
Embossing Back Up Rollers
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Embossing Rollers
Embossing rollers are used to create patterns on substrates.
Benefits:
Multiple surface finish roller bases for high performance and long term wear resistance.
Best Used For:
Embossing Rollers
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ESA Impression Rollers
Electro Static Assist (ESA) impression rollers are made with synthetic polymers, and are used in gravure printing.
Benefits:
Formulate our compounds to your voltage.
Best Used For:
ESA Impression Rollers
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Expandable sleeves
Expandable sleeves are used in various markets.
Benefits:
Sleeves have elastomeric coverings, solving issues with increased cooling and reduced static build-up.
Best Used For:
A wide variety of industries.
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Expander Rollers
Expander rollers are used to expand the web by eliminating wrinkles. We offer various web spreading rollers including: bowed, crowned, concaved, and more.Â
Benefits:
Used to expand the web by eliminating wrinkles.
Best Used For:
Bowed roll and stretch roll applications.
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Felt Rollers
Felt rollers are used to support and guide felt, but often experience contamination.
Benefits:
Our wear-resistant and release coatings protect felt rollers from contamination and increase run-time.
Best Used For:
Felt Rollers
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Film Conditioning Rollers
Film conditioning rollers are used for stretching, medium density overlays, and changing properties.
Benefits:
Film stretching without marking.
Best Used For:
These rollers are utilized primarily within the film industry.
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Flame Treating Back Up Rollers
Flame treating back up rollers are manufactured with corrosion and heat-resistant coatings as protection from the high temperatures during flame treating.
Benefits:
Longer service life in high temperatures.
Best Used For:
Flame Treating Back Up Rollers
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Foam Rollers
Foam rollers are manufactured from cellular material and used in a wide variety of applications and industries.
Benefits:
The "soft" core is supported by "tough" shell for improved wear resistance.
Best Used For:
Bump and splicing roll positions.
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Folding Horn
We coat folding horns with durable, wear-resistant, low-friction coatings which increases production throughput and less rejects during the converting process.
Benefits:
Increases production throughput and less rejects during the converting process.
Best Used For:
A wide variety of high temperature applications.
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Folding Rails
We coat folding rails with durable, wear-resistant, low-friction coatings which increases production throughput and less rejects during the converting process.
Benefits:
Increases production throughput and less rejects during the converting process.
Best Used For:
A wide range of converting processess.
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Forming Rollers
Forming rollers including: inking, fountain, and dampening rollers directly contact the printing press plate.
Benefits:
Maximize printing performance.
Best Used For:
These rollers are used in the printing industry.
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FT-IR Spectrophotometric Analysis
FT-IR spectrophotometric analysis is one of the services we offer as part of our analytical property testing.
Benefits:
This is used to understand material composition and peformance characteristics so that the optimal material and finish recommendation can be provided for a given application.
Best Used For:
Wide range of problem solving applications and analysis.
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Glue Applicator
Coating glue applicators allows for easier cleanability during normal maintenance.
Benefits:
Easier cleanability
Best Used For:
A wide range of converting processess.
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Glue Rollers
Coating glue applicator rollers allows for easier cleanability during normal maintenance.
Benefits:
We have various coatings to match a solution to your glue or adhesive. Plasma Coatings 11,000 Series is a good choice.
Best Used For:
Glue Rollers
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Gold Service Contracts
We developed the Gold Service Program to improve customer service, communication, processing time, and order turn around.
Benefits:
The program is a Lean Customer Relationship process around development of a technical master specification file, and formal documentation of communication and implementation procedures.
Best Used For:
Contract Service Agreements
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Gravure Rollers
Gravure rollers are engraved or coated with a porous surface to contain ink, adhesive, or liquid until its application.
Benefits:
Liquid amounts depend on application.
Best Used For:
Gravure Rollers
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Grind Lathe Audit
We offer a grind lathe audit to investigate current equipment performance/capabilities. Three phase audit, performed on site, improves processes and can obtain increased production and better quality.
Benefits:
Finishing time can be reduced by up to 50 percent!
Best Used For:
Any lathe used in re-grinding rollers.
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Guide Rails
Guide rails are used to control web handling for manufacturing and converting processes.
Benefits:
Coat guide rails to assist in the function of the overall unit.
Best Used For:
A wide range of converting processess.
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Guide Rollers
Guide rollers guide substrates through the web’s path.
Benefits:
Custom formulations.
Best Used For:
Guide Rollers
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Hardness Testing
Harness testing is one of the services we offer as part of our physical property testing.
Benefits:
This type of testing helps us better understand current state and correlate the data to recommendations on better performing materials for the application.
Best Used For:
Wide range of problem solving applications and analysis.
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Heat Bars
Heat bars are used in various sealing operations.
Benefits:
Apply non-stick coatings to heat bars to provide more precise, repetitive sealing and easier cleanability.
Best Used For:
A wide range of industries and applications
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Heat Treating
Heat treating is a group of industrial and metalworking processes used to alter the physical, and sometimes chemical, properties of a material.
Benefits:
Alter physical properaties of a base metal.
Best Used For:
Often times products are specified with a heat treating requirement and the company provides this service per the specification required.
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