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Electric Arc
This process uses materials in wire form, but the heat source is the arcing of two electrically conductive wires. Material is melted and propelled on the part at a greater velocity than metallizing.
Benefits:
Higher temperatures allow for an increased source of base materials, faster rates of deposition, and improved bond and coating density.
Best Used For:
Utilized to apply metal based coatings.
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Electrically Conductive
Our electrically conductive coatings can be applied to: anti-static idler rollers, anti-static tanks, bins, chutes, silo coatings, and web grounding rollers for charged webs.
Benefits:
Electrical conductivity.
Best Used For:
These coatings are also used in medical and electronic applications.
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Electrically Insulated
Our electrically insulated coatings can be applied to: bins, chutes, corona treater rollers, silo coatings, web insulated tanks, and support rollers for electrically charged processes.
Benefits:
Electrical insulation.
Best Used For:
They are also used in medical and electronic coating applications.
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Electrostatic
Through our electrostatic systems we are able to apply: fluorocarbons, fluoropolymers, silicones, epoxies, and Teflon® industrial coatings.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Felt Rollers
Felt rollers are used to support and guide felt, but often experience contamination.
Benefits:
Our wear-resistant and release coatings protect felt rollers from contamination and increase run-time.
Best Used For:
Felt Rollers
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FT-IR Spectrophotometric Analysis
FT-IR spectrophotometric analysis is one of the services we offer as part of our analytical property testing.
Benefits:
This is used to understand material composition and peformance characteristics so that the optimal material and finish recommendation can be provided for a given application.
Best Used For:
Wide range of problem solving applications and analysis.
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Gold Service Contracts
We developed the Gold Service Program to improve customer service, communication, processing time, and order turn around.
Benefits:
The program is a Lean Customer Relationship process around development of a technical master specification file, and formal documentation of communication and implementation procedures.
Best Used For:
Contract Service Agreements
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Gravure Rollers
Gravure rollers are engraved or coated with a porous surface to contain ink, adhesive, or liquid until its application.
Benefits:
Liquid amounts depend on application.
Best Used For:
Gravure Rollers
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Grind Lathe Audit
We offer a grind lathe audit to investigate current equipment performance/capabilities. Three phase audit, performed on site, improves processes and can obtain increased production and better quality.
Benefits:
Finishing time can be reduced by up to 50 percent!
Best Used For:
Any lathe used in re-grinding rollers.
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Hardness Testing
Harness testing is one of the services we offer as part of our physical property testing.
Benefits:
This type of testing helps us better understand current state and correlate the data to recommendations on better performing materials for the application.
Best Used For:
Wide range of problem solving applications and analysis.
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Heat Treating
Heat treating is a group of industrial and metalworking processes used to alter the physical, and sometimes chemical, properties of a material.
Benefits:
Alter physical properaties of a base metal.
Best Used For:
Often times products are specified with a heat treating requirement and the company provides this service per the specification required.
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HVOF
In this process metal particles actually travel faster than the speed of sound, generating the best bond strengths, density and hardness of all our processes.
Benefits:
HVOF does not reach temperatures that are attainable with plasma processes so materials such as ceramicsare not processed with this technique.
Best Used For:
Utilized to apply metal based coatings.
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Hysteresis (Heat Buildup) Testing
Hysteresis (heat build-up) testing is one of the services we offer as part of our dynamic property testing.
Benefits:
This test enables us to understand how the material will respond to heat and load under stress and how much its original performance characteristics will be maintained.
Best Used For:
Wide range of problem solving applications and analysis.
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ID Grinding
We perform Internal Diameter Grinding on complex parts.
Benefits:
Smooth internal diameter surface finish.
Best Used For:
A wide variety of applications.
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Knurled and Ground finishes
Available in a variety of aluminum and steel, our knurled and ground finishes are available for the manufacturing and repair of custom converting rollers.
Benefits:
Custom finish solutions.
Best Used For:
A wide variety of applications.
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Laminating Rollers
Our laminating rollers are available in alloy steel, carbon steel, and stainless steel.
Benefits:
part of manufacturing processes to permanently assemble objects
Best Used For:
used within the paper, film, foil, and wood industries.
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Laser Cladding
Laser cladding is an additive manufacturing process that utilizes a laser to metallurgically bond performance coatings to a product’s base material.
Benefits:
The process uses the laser to create a melt pool of the base material. The coating material is introduced into this melt pool in either powder or wire form.
Best Used For:
A wide range of cladding applications; including small footprint applications.
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Liquid Dispersion
Liquid dispersion is a polymer coating process technique used in a wide variety of applications.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Low Friction
Reduce the cleanup and buildup of such materials as starches, paints, adhesives, latex, rubber, food, paper, ice, sugar, resins, tapes, inks.
Benefits:
Extremely wear resistant and long lasting.
Best Used For:
Hard base onto your part and then impregnate one of our Low COF release agents into that coating.
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Machined Crowns
Roller crowning is intended to ensure proper web alignment and helps minimize the effects of deflection. Materials include several types of aluminum and steel.
Benefits:
Minimize the effects of deflection.
Best Used For:
A wide variety of applications.
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Mag. Particle Test
Magnetic particle Inspection (MPI) is a non-destructive testing (NDT) test for detecting surface and subsurface discontinuities in materials such as iron, nickel, cobalt, and some of their alloys.
Benefits:
Ensures product quality and uniformity.
Best Used For:
Often used as a quality verification process.
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Magna Flux Test
A magna flux test is a non-destructive testing (NDT) process for detecting surface, and subsurface, discontinuities in materials such as: iron, nickel, cobalt, and some of their alloys.
Benefits:
This process puts a magnetic field into the piece and the piece can be magnetized by direct or indirect magnetization.
Best Used For:
Often used as a quality verification process.
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Media Immersion Testing
Application media immersion testing is one of the services we offer as part of our Chemical Resistance Property Testing.
Benefits:
Chemical Resistance Property Testing.
Best Used For:
Wide range of problem solving applications and analysis.
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