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Electric Arc
This process uses materials in wire form, but the heat source is the arcing of two electrically conductive wires. Material is melted and propelled on the part at a greater velocity than metallizing.
Benefits:
Higher temperatures allow for an increased source of base materials, faster rates of deposition, and improved bond and coating density.
Best Used For:
Utilized to apply metal based coatings.
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Electric Arc Furnace
We engineer and apply coating solutions that significantly increase the life of water-cooled electric arc furnace duct work.
Benefits:
Solutions are applicable on-site
Best Used For:
A wide variety of industries.
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Electrically Conductive
Our electrically conductive coatings can be applied to: anti-static idler rollers, anti-static tanks, bins, chutes, silo coatings, and web grounding rollers for charged webs.
Benefits:
Electrical conductivity.
Best Used For:
These coatings are also used in medical and electronic applications.
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Electrically Insulated
Our electrically insulated coatings can be applied to: bins, chutes, corona treater rollers, silo coatings, web insulated tanks, and support rollers for electrically charged processes.
Benefits:
Electrical insulation.
Best Used For:
They are also used in medical and electronic coating applications.
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Electrostatic
Through our electrostatic systems we are able to apply: fluorocarbons, fluoropolymers, silicones, epoxies, and Teflon® industrial coatings.
Benefits:
Polymer applied coatings.
Best Used For:
Wide range of polymer coating applications.
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Embossing Back Up Rollers
Embossing back up rollers are used to create a nip under pressure, which creates a pattern on substrates.
Benefits:
Elastomeric roller coverings maximize performance.
Best Used For:
Embossing Back Up Rollers
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Embossing Rollers
Embossing rollers are used to create patterns on substrates.
Benefits:
Multiple surface finish roller bases for high performance and long term wear resistance.
Best Used For:
Embossing Rollers
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Expandable sleeves
Expandable sleeves are used in various markets.
Benefits:
Sleeves have elastomeric coverings, solving issues with increased cooling and reduced static build-up.
Best Used For:
A wide variety of industries.
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Expander Rollers
Expander rollers are used to expand the web by eliminating wrinkles. We offer various web spreading rollers including: bowed, crowned, concaved, and more.
Benefits:
Used to expand the web by eliminating wrinkles.
Best Used For:
Bowed roll and stretch roll applications.
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Fan Blades
Gas mixed with fine particles can cause wear or unbalance when they stick to fan blades.
Benefits:
Apply protective coatings to prevent wear and improve self-cleaning.
Best Used For:
A wide variety of industries.
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Felt Rollers
Felt rollers are used to support and guide felt, but often experience contamination.
Benefits:
Our wear-resistant and release coatings protect felt rollers from contamination and increase run-time.
Best Used For:
Felt Rollers
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Fly Rollers
Fly rollers are used to minimize the draw and pull differences between roller surfaces and paper substrates.
Benefits:
Maximize machine operation.
Best Used For:
These rollers are utilized in the paper industry.
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Foam Rollers
Foam rollers are manufactured from cellular material and used in a wide variety of applications and industries.
Benefits:
The "soft" core is supported by "tough" shell for improved wear resistance.
Best Used For:
Bump and splicing roll positions.
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FT-IR Spectrophotometric Analysis
FT-IR spectrophotometric analysis is one of the services we offer as part of our analytical property testing.
Benefits:
This is used to understand material composition and peformance characteristics so that the optimal material and finish recommendation can be provided for a given application.
Best Used For:
Wide range of problem solving applications and analysis.
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Glue Applicator
Coating glue applicators allows for easier cleanability during normal maintenance.
Benefits:
Easier cleanability
Best Used For:
A wide range of converting processess.
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Glue Rollers
Coating glue applicator rollers allows for easier cleanability during normal maintenance.
Benefits:
We have various coatings to match a solution to your glue or adhesive. Plasma Coatings 11,000 Series is a good choice.
Best Used For:
Glue Rollers
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Gold Service Contracts
We developed the Gold Service Program to improve customer service, communication, processing time, and order turn around.
Benefits:
The program is a Lean Customer Relationship process around development of a technical master specification file, and formal documentation of communication and implementation procedures.
Best Used For:
Contract Service Agreements
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Gravure Rollers
Gravure rollers are engraved or coated with a porous surface to contain ink, adhesive, or liquid until its application.
Benefits:
Liquid amounts depend on application.
Best Used For:
Gravure Rollers
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Grind Lathe Audit
We offer a grind lathe audit to investigate current equipment performance/capabilities. Three phase audit, performed on site, improves processes and can obtain increased production and better quality.
Benefits:
Finishing time can be reduced by up to 50 percent!
Best Used For:
Any lathe used in re-grinding rollers.
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Hardness Testing
Harness testing is one of the services we offer as part of our physical property testing.
Benefits:
This type of testing helps us better understand current state and correlate the data to recommendations on better performing materials for the application.
Best Used For:
Wide range of problem solving applications and analysis.
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Heat Treating
Heat treating is a group of industrial and metalworking processes used to alter the physical, and sometimes chemical, properties of a material.
Benefits:
Alter physical properaties of a base metal.
Best Used For:
Often times products are specified with a heat treating requirement and the company provides this service per the specification required.
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High Pressure Separator Vessels
High pressure separator vessels commonly have issues with corrosion and fouling.
Benefits:
Engineer and apply coatings that can address corrosion and fouling.
Best Used For:
A wide range of industries and applications
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Hold Down Rollers
Hold down rollers are used to hold down webs and coils.
Benefits:
Rollers are ozone and abrasion resistant, and will not degrade from oils or corrosive materials.
Best Used For:
Hold Down Rollers
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Holding Tanks
We engineer and apply a variety of low friction, high release, and easily cleaned coatings for holding tank interiors.
Benefits:
Extend service life.
Best Used For:
A wide range of industries and applications
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Hot Melt
We provide release coatings on a number of parts that are exposed to hot-melt adhesives where “no-stick” and release is needed to improve productivity and clean-up.
Benefits:
No-stick and release is needed to improve productivity and clean-up.
Best Used For:
A wide range of converting processess.
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HVOF
In this process metal particles actually travel faster than the speed of sound, generating the best bond strengths, density and hardness of all our processes.
Benefits:
HVOF does not reach temperatures that are attainable with plasma processes so materials such as ceramicsare not processed with this technique.
Best Used For:
Utilized to apply metal based coatings.
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ID Grinding
We perform Internal Diameter Grinding on complex parts.
Benefits:
Smooth internal diameter surface finish.
Best Used For:
A wide variety of applications.
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Knurled and Ground finishes
Available in a variety of aluminum and steel, our knurled and ground finishes are available for the manufacturing and repair of custom converting rollers.
Benefits:
Custom finish solutions.
Best Used For:
A wide variety of applications.
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Laminating Rollers
Our laminating rollers are available in alloy steel, carbon steel, and stainless steel.
Benefits:
part of manufacturing processes to permanently assemble objects
Best Used For:
used within the paper, film, foil, and wood industries.
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Laser Cladding
Laser cladding is an additive manufacturing process that utilizes a laser to metallurgically bond performance coatings to a product’s base material.
Benefits:
The process uses the laser to create a melt pool of the base material. The coating material is introduced into this melt pool in either powder or wire form.
Best Used For:
A wide range of cladding applications; including small footprint applications.
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